Min. 100 units · 3–5 days
Paperboard Food Trays
Custom Food Trays
Specify thisCustom Food Trays
Bespoke bakery Cardboard Trays manufactured to order, with material and finish chosen around how the product ships.
No obligation
Name, email, phone and what you are packing and the volumes you run. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.
A returned lip or a heavier caliper across the span is what keeps a display tray flat when loaded.
Bakery Cardboard Trays are die-cut and folded from grease-resistant board into an open-top tray, with locking corners that hold the shape under warm food.
Bakery Cardboard Trays hold unwrapped baked goods displayed on the tray itself at a counter. That is the starting point for the specification, because a returned lip or a heavier caliper across the span is what keeps a display tray flat when loaded.
In service they are used for in-store bakery display, restocked several times a day and handled constantly.
Bakery Cardboard Trays are specified for in-store bakery display, restocked several times a day and handled constantly. A returned lip or a heavier caliper across the span is what keeps a display tray flat when loaded.
A heavier caliper across the span with a returned lip, because a full bakery load is denser than it looks.
The options we would consider for this format are below; a returned lip or a heavier caliper across the span is what keeps a display tray flat when loaded.
The tray bows under a full load of dense product and the lip loses its shape, so items roll off the edge.
A returned lip or a heavier caliper across the span is what keeps a display tray flat when loaded.
Flat and wide, commonly 12 × 8 in through 18 × 12 in with a shallow ½ to 1 in lip.
Send the contents rather than a box size. Trays are ordered by surface area and not by the weight of a full load, which for bread and pastry is considerable.
The tray bows under a full load of dense product and the lip loses its shape, so items roll off the edge.
Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.
Trays are seen from above under bright display lighting. Matte finishes photograph and display better than gloss.
Every finish listed here is its own pass through the line, so each one is priced on its own rather than folded into a single figure.
A plain structural sample is the cheapest way to find a fit problem — far cheaper than finding it across a full run.
Sample costs are normally credited against the production order.
Send the product dimensions, the quantity and your deadline. What comes back is a board grade, a structure, a print method, a lead time and a written price — not a number on its own.
A dieline template follows, sized to your product. Prepress checks your artwork against it and issues a proof; nothing runs until you sign that off.
Reference
| Product | Bakery Cardboard Trays |
|---|---|
| Category | Custom Food Trays |
| Construction | Die-cut with locking corners |
| Barrier | Grease-resistant coating |
| Ships as | Flat or pre-formed and nested |
| Materials | Grease-resistant SBS board, Kraft board with grease barrier, Corrugated E-flute, Clay-coated news back |
| Printing | Offset lithography, Flexography, Digital press |
| Finishes | Grease-resistant coating, Matte finish, Uncoated kraft |
| Minimum order | Minimum order is 100 units on any format, and unit cost falls sharply as the quantity rises. |
| Lead time | 3 to 5 business days after artwork approval |
| Shipping | Across the US, UK, Canada and Australia |
Specification builder
Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.
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In practice
Flat and wide, commonly 12 × 8 in through 18 × 12 in with a shallow ½ to 1 in lip.
The tray bows under a full load of dense product and the lip loses its shape, so items roll off the edge.
Specified for in-store bakery display, restocked several times a day and handled constantly.
A returned lip or a heavier caliper across the span is what keeps a display tray flat when loaded.
This format sits in our custom food trays range, alongside 11 other made-to-order formats.
Answers
Specification, minimums and lead times for bakery cardboard trays.
We specify food-contact compliant boards and inks where the pack touches food directly. Tell us whether contact is direct or through a liner for bakery cardboard trays, because it changes which stocks are available to you.
A grease-resistant coating or a greaseproof liner. Untreated board will always strike through eventually with hot, oily food — that is a property of the material rather than a quality fault, and it is inexpensive to design out.
That depends on board grade, contents weight and how long the stack stands. Send us the stack height and the weight above the bottom unit and we will specify to it rather than guessing at a grade.
With the right board and coating. Moisture from hot food softens an under-specified tray faster than grease does, so we usually recommend both a heavier caliper and a grease-resistant coating for hot service.
Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. Tell us the coating on the pack you are matching too. Grease and moisture resistance are not visible in a sample and they change which stocks we can quote.
All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. If stock is going into a kitchen or a service counter rather than a warehouse, tell us — case sizes that a single person can lift and store matter more there than pallet efficiency.
Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the food tray around them, then send a dieline template you can design onto.
We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and food trays then take 3 to 5 business days.
Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. The board and coating are held together, so a reorder cannot quietly arrive on a stock with different grease resistance.
Recycled grades are available across most of the substrates we run for food trays. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.
A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.
A flat 100 units on any format. Most food trays in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.
Related formats
Next step
Send the fill size and the volumes you run. We reply with a full specification and a written price, usually within one business day.