Min. 100 units · 3–5 days
9 made-to-order formats
Electronics packaging is an insert problem with a box around it
The cavity that holds a device still is doing almost all the work. Once the contents cannot move, the outer rarely needs to be heavier than a standard grade.
- Minimum
- 100 units
- Production
- 3–5 days
- Delivery
- US, UK, Canada, Australia
Start from the geometry
Devices and accessories are rarely regular shapes, and the cavity has to follow the object rather than approximate it. Send drawings or, better, a sample — irregular geometry is difficult to capture accurately from a technical drawing alone.
Cable management is part of the same problem. A coiled cable that has nowhere to sit will push against the device and mark it, which is the most common electronics packaging complaint we are asked to solve.
Unboxing is a real requirement here
In consumer electronics the opening sequence carries genuine brand weight — what the customer sees first, what lifts out, what is revealed underneath. That is a layered insert decision, not a print one.
It also conflicts slightly with pure transit protection, which wants everything gripped tightly. Deciding which layer serves which purpose early avoids a compromise that does neither well.
Protection options
What each cushioning approach gives you.
| Material | Protection | Presentation |
|---|---|---|
| Die-cut board insert | Moderate | Good — clean and printable |
| Foam insert | Highest shock absorption | Functional, less refined |
| Moulded pulp | Good | Natural look, recyclable |
| Board tray with foam layer | High | Best of both, higher cost |
The range
Electronics Packaging We Produce
No format matches that. Try a shorter word, or describe what you need in a quote request.
Specification
Choosing a Electronics Packaging Specification
Materials
- 12pt SBS paperboard
- 14pt SBS paperboard
- 16pt SBS paperboard
- 18pt kraft board
- recycled CCNB board
- 1200gsm greyboard with printed wrap
- 1400gsm greyboard
- Specialty textured wrap paper
Component count. Every cable, adapter and manual needs a home or the pack looks disorganised on opening. Our guide to packaging board and film grades compares them on strength, print quality and cost.
Printing
- Offset lithography
- Digital press
- Flexography
- Offset-printed wrap
- Digital-printed wrap
- Screen printing on wrap
Run length usually decides this. Digital wins on shorter quantities because there is no plate cost; beyond that, offset and flexo overtake it on price per unit.
Finishes
- Gloss lamination
- Matte lamination
- Soft-touch lamination
- Spot UV
- Foil stamping
- Embossing
- Debossing
- Aqueous coating
- Edge painting
Finishes are applied in the same production run. Each one adds a step, so we price them individually rather than bundling them into the base rate.
Applications
- Shelf display in specialty retail
- Subscription and gift sets
- E-commerce inner packaging
- Point-of-purchase counters
- Luxury retail and gifting
- Jewellery and watch presentation
Most orders here come from electronics and hardware, e-commerce and dtc, retail and grocery brands.
Specification builder
Specify your electronics packaging in under a minute
Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.
- 100-unit minimum
- 3–5 day production
- Free dieline
- No obligation
YOUR BRAND
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Recent work
Electronics Packaging We Have Produced
What we package
The electronics work we quote most.
- Consumer devices with a layered unboxing
- Cables, chargers and accessories
- Components shipped between facilities
- Retail-ready boxes with hang tabs
- Kits combining a device with accessories
Worth reading before you specify
- choosing between foam, board and moulded pulpThe decision that carries most electronics briefs.
- testing a cavity with the real deviceIrregular geometry rarely fits first time from drawings.
Get a price
Quote a Electronics Packaging Run
Send the product details and the quantity you have in mind. We reply with a specification and a written price, usually within one business day.
Prices start from $0.30 per piece for large-volume orders. Final pricing depends on size, material, printing, finishes, and quantity.
No obligation
Quote Electronics Packaging
Send us the product details and quantity. We reply with a specification and a written price, usually within one business day.
Answers
Electronics Packaging Questions
What is the most common electronics packaging failure?
A cable or accessory with nowhere to sit, pressing against the device and marking it. It is a cavity layout problem rather than a protection one, and it is entirely avoidable.
Should I send drawings or a sample?
A sample, if possible. Irregular geometry is hard to capture accurately from a drawing, and a cavity that is a millimetre out either grips too hard or lets the device move.
Which insert material should I use?
Board for light and regular items and for presentation, foam for fragile or irregular items needing shock absorption, moulded pulp where recyclability matters. Many device boxes use a board tray over a foam layer.
Can you supply anti-static or ESD-appropriate materials?
We can specify boards and liners appropriate for electronics handling. Tell us the exact requirement your process operates under, since it varies considerably by component type.
How do I design an unboxing sequence?
Decide what the customer sees first, what lifts out and what is underneath, then build the insert layers to that. It is a structural decision made before any artwork.
Do I need a heavier outer box for electronics?
Usually not, once the insert holds the contents still. Most electronics damage is movement inside an intact box, so the cavity does the work and the outer only has to resist crushing.
Can you produce retail-ready electronics boxes?
Yes, including hang tabs and window apertures. Tell us if the box is faced on a peg or on a shelf, because the strongest panel should be the one on show.
What is the minimum order for electronics packaging?
A flat 100 units on any format, which is enough to validate a cavity against real handling before a production commitment.
Can inserts be recyclable?
Board and moulded pulp both are. Foam generally is not through kerbside collection, so if recyclability is firm we would steer toward pulp and accept slightly less shock absorption.
How much does electronics packaging cost?
From $0.30 per piece at large volumes for simpler formats. Multi-layer inserts and foam sit above that, and the right comparison is against the value of the device they protect.
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Next step
Ready to Specify Your Electronics Packaging?
Send the product dimensions and the quantity you need. We come back with a specification, a lead time and a written price.