Custom Apparel Packaging

Belt Boxes

Belt Boxes built to your specification — your dimensions, your board, your print.

Minimum order
100 units
Production
3–5 business days
Construction
folding carton
Delivery
US, UK, Canada, Australia

No obligation

Price this format

Name, email, phone and what you are packing. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.

The more detail you give, the more accurate the quote.

Drop files here or browse

PDF, AI, EPS, SVG, PNG, JPG, WEBP or ZIP. Up to 5 files, 10 MB each.

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    What belt boxes have to cope with

    Belt Boxes hold a coiled leather belt, heavy for its size and with a buckle that marks things. That is the starting point for the specification, because position the buckle so it does not press on the strap. That is a coil and insert decision, not a box size one.

    In service they are used for accessory retail and gifting where leather quality is the selling point.

    Where belt boxes are actually used

    Belt Boxes are specified for accessory retail and gifting where leather quality is the selling point. Position the buckle so it does not press on the strap. That is a coil and insert decision, not a box size one.

    • Accessory retail and gifting where leather quality is the selling point
    • Shelf display in specialty retail
    • Subscription and gift sets
    • E-commerce inner packaging

    The substrate for belt boxes

    16pt board with a simple insert that locates the coil and keeps the buckle clear.

    The options we would consider for this format are below; position the buckle so it does not press on the strap. That is a coil and insert decision, not a box size one.

    • 12pt SBS paperboard
    • 14pt SBS paperboard
    • 16pt SBS paperboard
    • 18pt kraft board
    • recycled CCNB board

    Printing belt boxes

    Leather is judged by touch. A window or an open-fronted box lets customers see the grain.

    Offset lithography, Digital press, Flexography are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.

    Finishing belt boxes

    Leather is judged by touch. A window or an open-fronted box lets customers see the grain.

    The finishes below are quoted line by line. Each is an additional pass, so dropping one is a real saving rather than a rounding difference.

    • Gloss lamination
    • Matte lamination
    • Soft-touch lamination
    • Spot UV
    • Foil stamping
    • Embossing
    • Debossing
    • Aqueous coating

    Sizing belt boxes

    Sized to the coiled belt, which is a squat cylinder rather than a flat item.

    Send the contents rather than a box size. The belt is coiled for the smallest possible box, and the buckle ends up bearing on the strap.

    What moves the price

    Four things drive a quote more than anything else: the quantity, the print route, the board grade and the number of finishing passes. Dimensions matter too, but usually through how efficiently the shape nests on the press sheet.

    Prices start from $0.30 per piece for large-volume orders. If a cheaper route exists we say so at quoting rather than after the invoice.

    Getting them to you, and onward

    Cartons ship flat in bulk cases, which keeps freight cost low even on large runs.

    Delivery windows are confirmed in writing when your order moves into production, and we flag any risk to the date before you approve rather than after.

    Preparing artwork

    Supply artwork on the dieline we send you, with 3 mm bleed past every trim edge and all text held 4 mm inside the fold lines.

    Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. The check that catches most files is type sitting too close to a crease, which is easier to move at layout than at proof.

    How an order runs

    Send the product dimensions, the quantity and your deadline. What comes back is a board grade, a structure, a print method, a lead time and a written price — not a number on its own.

    A dieline template follows, sized to your product. Prepress checks your artwork against it and issues a proof; nothing runs until you sign that off.

    Testing the fit first

    A plain structural sample is the cheapest way to find a fit problem — far cheaper than finding it across a full run.

    Sample costs are normally credited against the production order.

    Reference

    Belt Boxes at a specification level

    ProductBelt Boxes
    CategoryCustom Apparel Packaging
    ConstructionDie-cut, creased and seam-glued
    Board thickness12pt – 18pt depending on product weight
    Ships asFlat-packed, glued one seam
    Materials12pt SBS paperboard, 14pt SBS paperboard, 16pt SBS paperboard, 18pt kraft board
    PrintingOffset lithography, Digital press, Flexography
    FinishesGloss lamination, Matte lamination, Soft-touch lamination, Spot UV, Foil stamping
    Minimum orderMinimum order is 100 units on any format, and unit cost falls sharply as the quantity rises.
    Lead time3 to 5 business days after artwork approval
    ShippingAcross the US, UK, Canada and Australia

    Specification builder

    Specify Belt Boxes in under a minute

    Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.

    • 100-unit minimum
    • 3–5 day production
    • Free dieline
    • No obligation
    Approximation only — proportions, colour family and finish character. Not a colour proof, and the panel shown is a placeholder, not your artwork.
    Packaging type
    Box style
    Quantity
    Colour
    Material
    Printing
    Finish

    Drop files or browse

    Up to 5 files, 10 MB each.

      Prices start from $0.30 per piece for large-volume orders. Final pricing depends on size, material, printing, finishes, and quantity.

      In practice

      What you get with this format

      Fitted to what goes in it

      Sized to the coiled belt, which is a squat cylinder rather than a flat item.

      What tends to go wrong

      The buckle presses against the leather in the coil and leaves an impression that does not lift out.

      Where it has to work

      Specified for accessory retail and gifting where leather quality is the selling point.

      What decides the job

      Position the buckle so it does not press on the strap. That is a coil and insert decision, not a box size one.

      This format sits in our custom apparel packaging range, alongside 12 other made-to-order formats.

      Answers

      Belt Boxes: questions buyers ask

      Specification, minimums and lead times for belt boxes.

      Could soft goods ship in something flatter?

      Very often. Apparel moves in cartons out of habit rather than need, and a flat mailer removes both volume and weight. For non-fragile soft goods the protection is usually sufficient and the freight saving is immediate.

      Do belt boxes arrive flat or assembled?

      Flat and glued along one seam, so they pop open on your packing line. That keeps freight cost down considerably compared with a pre-assembled structure.

      What file format should I send artwork in?

      A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.

      What is the minimum order for belt boxes?

      A flat 100 units on any format. Most folding cartons in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

      How long do belt boxes take to produce?

      3 to 5 business days after artwork approval, plus freight. Folding carton runs with applied finishes can take longer because each finish is a separate pass, and we confirm a firm date in writing with the quote.

      What do belt boxes cost?

      Prices start from $0.30 per piece for large-volume orders. For this format the biggest levers are quantity, print route, board grade and how many finishing passes are involved. We quote each element separately so you can see where the money is going. Finishing passes are the lever buyers most often underestimate: each one is a separate run through the line.

      Can I see a sample first?

      Yes. We can send a plain unprinted sample so you can check the fit and structure, or a printed prototype for colour and finish. Sample costs are normally credited against the production order. A plain sample answers fit and structure; a printed one answers colour. On belt boxes it is usually fit that is worth checking first.

      Can you match packaging we already use?

      Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. A physical sample tells us more than a specification sheet — board caliper and coating are usually described loosely and measured exactly.

      Where do you deliver?

      All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. Tell us at quoting if the delivery point cannot take a pallet, and we will break the consignment into cartons instead.

      Can I order belt boxes in a custom size?

      Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the folding carton around them, then send a dieline template you can design onto.

      What happens after I approve the quote?

      We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and folding cartons then take 3 to 5 business days.

      Can you hold the specification for repeat orders?

      Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. It also means a reorder can be priced against a larger quantity without re-opening the specification.

      Next step

      Get a price for Belt Boxes

      Send the dimensions and quantity you need. We reply with a full specification and a written price, usually within one business day.