Custom Beverage Packaging

Beverage Boxes

Bespoke beverage Boxes manufactured to order, with material and finish chosen around how the product ships.

Minimum order
100 units
Production
3–5 business days
Construction
folding carton
Delivery
US, UK, Canada, Australia

No obligation

Get a price

Name, email, phone and what you are packing and the volumes you run. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.

The more detail you give, the more accurate the quote.

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    What beverage boxes have to cope with

    Beverage Boxes hold multipacks of cans, bottles or cartons bought as a unit. That is the starting point for the specification, because multiply the filled weight by the count before specifying. Six of anything is a very different load from one.

    In service they are used for retail multipack sales and takeaway service where several containers travel together.

    Presentation on the shelf

    Shelf presence is decided at arm's length, not close up. Contrast, the front panel hierarchy and how the pack sits next to competitors matter more than a finish that only reads in the hand.

    If beverage boxes will be faced on a shelf, tell us the facing orientation so the strongest panel is the one the customer sees.

    Where beverage boxes are actually used

    Beverage Boxes are specified for retail multipack sales and takeaway service where several containers travel together. Multiply the filled weight by the count before specifying. Six of anything is a very different load from one.

    • Retail multipack sales and takeaway service where several containers travel together
    • Shelf display in specialty retail
    • Subscription and gift sets
    • E-commerce inner packaging

    The substrate for beverage boxes

    Corrugated with a doubled base for glass; a lighter board is adequate for cans.

    The options we would consider for this format are below; multiply the filled weight by the count before specifying. Six of anything is a very different load from one.

    • 12pt SBS paperboard
    • 14pt SBS paperboard
    • 16pt SBS paperboard
    • 18pt kraft board
    • recycled CCNB board

    Printing beverage boxes

    The multipack is the shelf-facing unit, so it carries the brand rather than the individual containers.

    Offset lithography, Digital press, Flexography are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.

    Finishing beverage boxes

    The multipack is the shelf-facing unit, so it carries the brand rather than the individual containers.

    Finishes are costed one at a time because each is a separate operation — that way you can see which one is carrying the price.

    • Gloss lamination
    • Matte lamination
    • Soft-touch lamination
    • Spot UV
    • Foil stamping
    • Embossing
    • Debossing
    • Aqueous coating

    Sizing beverage boxes

    Sized to the pack count and container, with base strength scaling with the filled total.

    Send the contents rather than a box size. Weight is calculated per container rather than for the full pack, which is where the load actually is.

    Holding beverage boxes before service

    The pack fails at the base seam under the combined weight of a full multipack.

    Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.

    What we need from your files

    Supply artwork on the dieline we send you, with 3 mm bleed past every trim edge and all text held 4 mm inside the fold lines.

    Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. The check that catches most files is type sitting too close to a crease, which is easier to move at layout than at proof.

    Ordering beverage boxes

    Start with dimensions and quantity. If you already run something similar, a physical sample tells us more in a minute than a specification does in a page.

    A dieline template follows, sized to your product. Prepress checks your artwork against it and issues a proof; nothing runs until you sign that off.

    Checking it before you commit

    A plain structural sample is the cheapest way to find a fit problem — far cheaper than finding it across a full run.

    Sample costs are normally credited against the production order.

    Reference

    Beverage Boxes at a specification level

    ProductBeverage Boxes
    CategoryCustom Beverage Packaging
    ConstructionDie-cut, creased and seam-glued
    Board thickness12pt – 18pt depending on product weight
    Ships asFlat-packed, glued one seam
    Materials12pt SBS paperboard, 14pt SBS paperboard, 16pt SBS paperboard, 18pt kraft board
    PrintingOffset lithography, Digital press, Flexography
    FinishesGloss lamination, Matte lamination, Soft-touch lamination, Spot UV, Foil stamping
    Minimum orderMinimum order is 100 units on any format, and unit cost falls sharply as the quantity rises.
    Lead time3 to 5 business days after artwork approval
    ShippingAcross the US, UK, Canada and Australia

    Specification builder

    Specify Beverage Boxes in under a minute

    Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.

    • 100-unit minimum
    • 3–5 day production
    • Free dieline
    • No obligation
    Approximation only — proportions, colour family and finish character. Not a colour proof, and the panel shown is a placeholder, not your artwork.
    Packaging type
    Box style
    Quantity
    Colour
    Material
    Printing
    Finish

    Drop files or browse

    Up to 5 files, 10 MB each.

      Prices start from $0.30 per piece for large-volume orders. Final pricing depends on size, material, printing, finishes, and quantity.

      In practice

      What matters in service

      Fitted to what goes in it

      Sized to the pack count and container, with base strength scaling with the filled total.

      What goes wrong in service

      The pack fails at the base seam under the combined weight of a full multipack.

      Where it has to work

      Specified for retail multipack sales and takeaway service where several containers travel together.

      What decides the job

      Multiply the filled weight by the count before specifying. Six of anything is a very different load from one.

      This format sits in our custom beverage packaging range, alongside 10 other made-to-order formats.

      Answers

      Beverage Boxes: questions buyers ask

      Specification, minimums and lead times for beverage boxes.

      Are these food-contact compliant?

      We specify food-contact compliant boards and inks where the pack touches food directly. Tell us whether contact is direct or through a liner for beverage boxes, because it changes which stocks are available to you.

      How do you stop grease showing through?

      A grease-resistant coating or a greaseproof liner. Untreated board will always strike through eventually with hot, oily food — that is a property of the material rather than a quality fault, and it is inexpensive to design out.

      Do beverage boxes arrive flat or assembled?

      Flat and glued along one seam, so they pop open on your packing line. That keeps freight cost down considerably compared with a pre-assembled structure.

      Can you match packaging we already use?

      Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. Tell us the coating on the pack you are matching too. Grease and moisture resistance are not visible in a sample and they change which stocks we can quote.

      Where do you deliver?

      All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. If stock is going into a kitchen or a service counter rather than a warehouse, tell us — case sizes that a single person can lift and store matter more there than pallet efficiency.

      Can I order beverage boxes in a custom size?

      Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the folding carton around them, then send a dieline template you can design onto.

      What happens after I approve the quote?

      We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and folding cartons then take 3 to 5 business days.

      Can you hold the specification for repeat orders?

      Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. The board and coating are held together, so a reorder cannot quietly arrive on a stock with different grease resistance.

      Do you offer recycled or recyclable options?

      Recycled grades are available across most of the substrates we run for folding cartons. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.

      What file format should I send artwork in?

      A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.

      What is the minimum order for beverage boxes?

      A flat 100 units on any format. Most folding cartons in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

      How long do beverage boxes take to produce?

      3 to 5 business days after artwork approval, plus freight. Folding carton runs with applied finishes can take longer because each finish is a separate pass, and we confirm a firm date in writing with the quote.

      Next step

      Quote Beverage Boxes

      Send the fill size and the volumes you run. We reply with a full specification and a written price, usually within one business day.