Min. 100 units · 3–5 days
Bubble Mailers
Custom Mailers
Specify thisCustom Mailers
Branded Bubble Mailers
Made-to-order branded Bubble Mailers in kraft paper outer with bubble lining, printed to your artwork and cut to your dimensions.
- Minimum order
- 100 units
- Production
- 3–5 business days
- Construction
- bubble mailer
- Delivery
- US, UK, Canada, Australia
No obligation
Start a quote
Name, email, phone and what you are packing and how it ships. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.
How branded bubble mailers fail, and what prevents it
Print rubs off the outer film in transit because the surface was not chosen for handling abrasion.
Ink adhesion on a poly outer is the whole question. A kraft outer holds print far better if the parcel does not need moisture resistance.
What branded bubble mailers have to cope with
Branded Bubble Mailers hold the same small items as a plain bubble mailer, but for a brand that treats despatch as part of the experience. That is the starting point for the specification, because ink adhesion on a poly outer is the whole question. A kraft outer holds print far better if the parcel does not need moisture resistance.
In service they are used for direct-to-consumer brands where the parcel is the only physical touchpoint and cost still matters.
Where branded bubble mailers are actually used
Branded Bubble Mailers are specified for direct-to-consumer brands where the parcel is the only physical touchpoint and cost still matters. Ink adhesion on a poly outer is the whole question. A kraft outer holds print far better if the parcel does not need moisture resistance.
- Direct-to-consumer brands where the parcel is the only physical touchpoint and cost still matters
- Small electronics and accessories
- Cosmetics samples
- Books and print media
Holding the contents in place
Where a product needs to be held still, a fitted insert cut to its profile does more for damage rates than a heavier outer board. It usually costs less too, because you can drop a grade on the outer.
- Double adhesive strip
- Tear strip
- Custom outer colour
The substrate for branded bubble mailers
Kraft outer where print quality leads, poly outer where moisture resistance leads. You are choosing between them, not getting both.
The options we would consider for this format are below; ink adhesion on a poly outer is the whole question. A kraft outer holds print far better if the parcel does not need moisture resistance.
- Kraft paper outer with bubble lining
- Poly outer with bubble lining
- Recyclable paper-padded lining
Sizing branded bubble mailers
The same size ladder as plain bubble mailers, though print economics favour standardising on one or two.
Send the contents rather than a box size. Brands print full coverage on a mailer that will be dragged through sorting machinery, and the design arrives scuffed.
Getting them to you, and onward
Mailers arrive in cartons by size, ready to pack without additional void fill for most small items.
Delivery windows are confirmed in writing when your order moves into production, and we flag any risk to the date before you approve rather than after.
What moves the price
Four things drive a quote more than anything else: the quantity, the print route, the board grade and the number of finishing passes. Dimensions matter too, but usually through how efficiently the shape nests on the press sheet.
Prices start from $0.30 per piece for large-volume orders. If a cheaper route exists we say so at quoting rather than after the invoice.
From enquiry to delivery
Tell us what goes inside, how many you need and when. Those three answers are enough for us to specify and price the job properly.
We send a dieline sized to your product, check your artwork and issue a proof. For shipping formats we will also flag it if the pack looks a size larger than it needs to be.
Proving it before the run
Ask for an unprinted sample if the question is fit, or a printed prototype if the question is colour. They answer different things.
Sample costs are normally credited against the production order.
Reference
Branded Bubble Mailers at a specification level
| Product | Branded Bubble Mailers |
|---|---|
| Category | Custom Mailers |
| Construction | Bubble mailer |
| Lining | Air-bubble cushioning |
| Closure | Peel-and-seal adhesive strip |
| Protection | Cushioned, suited to light fragile goods |
| Materials | Kraft paper outer with bubble lining, Poly outer with bubble lining, Recyclable paper-padded lining |
| Printing | Flexography, Digital printing on the outer face |
| Finishes | Matte outer, Gloss outer, Uncoated kraft |
| Minimum order | Minimum order is 100 units on any format, and unit cost falls sharply as the quantity rises. |
| Lead time | 3 to 5 business days after artwork approval |
| Shipping | Across the US, UK, Canada and Australia |
Specification builder
Specify Branded Bubble Mailers in under a minute
Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.
- 100-unit minimum
- 3–5 day production
- Free dieline
- No obligation
Branded Bubble
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What you get
What you get with this format
Sized to the contents
The same size ladder as plain bubble mailers, though print economics favour standardising on one or two.
The damage this prevents
Print rubs off the outer film in transit because the surface was not chosen for handling abrasion.
Where it is used
Specified for direct-to-consumer brands where the parcel is the only physical touchpoint and cost still matters.
The detail that matters
Ink adhesion on a poly outer is the whole question. A kraft outer holds print far better if the parcel does not need moisture resistance.
This format sits in our custom mailers range, alongside 31 other made-to-order formats.
Answers
Branded Bubble Mailers in transit: what buyers ask
Specification, minimums and lead times for branded bubble mailers.
Will printing rub off a bubble mailer?
On a poly outer it can, because sorting machinery abrades the surface. A kraft outer holds print much better. If you need both moisture resistance and print quality, expect a compromise on one.
Will a heavier board reduce my damage rate?
Only if boxes are arriving crushed. If they arrive intact with damaged contents, the product is moving inside and a heavier outer changes nothing. A fitted insert solves that case, usually at lower cost.
Do you supply inserts with the outer?
Yes, and for branded bubble mailers we prefer to specify both together. A cavity that holds the contents still often lets us drop a grade on the outer, so the pair can cost less than an over-specified box alone.
How exactly can you match our brand colour?
On offset and flexo we hold the ink formulation, which gives a tight match run to run. Digital has a wider tolerance. If exact consistency across repeat runs matters more than short-run economics, we will quote the litho route.
How do I reduce dimensional weight?
Measure the product rather than the box currently in use. Most operations we quote are running at least one size too large with void fill compensating, and dropping a band saves on every parcel branded bubble mailers carry.
Should the outside be printed?
That is a brand decision, not a cost or protection one. For direct-to-consumer parcels where the customer opens it, print can be worth it. For business deliveries it usually is not.
Can you match packaging we already use?
Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. A physical sample tells us more than a specification sheet — board caliper and coating are usually described loosely and measured exactly.
Where do you deliver?
All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. If you are shipping to a fulfilment centre rather than your own address, send their receiving requirements with the order — pallet height and labelling rules are usually fixed and refusals are expensive.
Can I order branded bubble mailers in a custom size?
Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the bubble mailer around them, then send a dieline template you can design onto.
What happens after I approve the quote?
We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and bubble mailers then take 3 to 5 business days.
Can you hold the specification for repeat orders?
Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. That includes the ink formulation, which is what keeps a brand colour consistent between runs rather than drifting a shade each time.
Do you offer recycled or recyclable options?
Recycled grades are available across most of the substrates we run for bubble mailers. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.
Next step
Get Branded Bubble Mailers priced for your route
Send the dimensions, the quantity and how it ships. We reply with a full specification and a written price, usually within one business day.