Custom Stickers

Die Cut Vinyl Stickers

Custom die cut vinyl stickers produced to your size and substrate, with printing and finishing handled in one run.

Minimum order
100 units
Production
3–5 business days
Construction
sticker
Delivery
Free shipping

Order online

Starting from $0.30 per sticker

Free shipping to the US, UK, Canada and Australia

Pay by PayPal invoice or bank transfer after you approve your free proof, or cash on delivery in the US and Canada. The price covers our standard build. Special sizes, materials and finishes are priced by quote.

No obligation

Ask for a quote

Name, email, phone and what you are packing. Attach artwork if you have it. We reply with a specification and a custom quote, usually within one business day.

The more detail you give, the more accurate the quote.

Drop files here or browse

PDF, AI, EPS, SVG, PNG, JPG, WEBP or ZIP. Up to 5 files, 10 MB each.

    We use your details to answer this request only. See our privacy policy for how data is handled.

    What die cut vinyl stickers have to cope with

    Die Cut Vinyl Stickers hold a die-cut shape specifically where durability outdoors or under handling is required. That is the starting point for the specification, because on curved surfaces, rounded corners and a smaller footprint hold far better than a large square shape.

    In service they are used for vehicles, equipment, outdoor signage and anything that has to survive weather.

    Where die cut vinyl stickers are actually used

    Die Cut Vinyl Stickers are specified for vehicles, equipment, outdoor signage and anything that has to survive weather. On curved surfaces, rounded corners and a smaller footprint hold far better than a large square shape.

    • Vehicles, equipment, outdoor signage and anything that has to survive weather
    • Packaging seals and closures
    • Brand merchandise
    • Laptop and bottle decoration

    The substrate for die cut vinyl stickers

    Cast or calendered vinyl with a UV laminate. Cast conforms to curves better; calendered costs less and suits flat surfaces.

    The options we would consider for this format are below; on curved surfaces, rounded corners and a smaller footprint hold far better than a large square shape.

    • White vinyl
    • Clear vinyl
    • Holographic vinyl
    • Matte paper
    • Glitter vinyl

    Printing die cut vinyl stickers

    UV laminate is what stops fading. Without it a vinyl sticker outdoors loses color within a season.

    Digital eco-solvent printing, UV inkjet, Screen printing are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.

    What moves the price

    Four things drive a quote more than anything else: the quantity, the print route, the board grade and the number of finishing passes. Dimensions matter too, but usually through how efficiently the shape nests on the press sheet.

    Online orders on our standard build start from $0.30 per unit with free shipping. For anything beyond that build we quote, and if a cheaper route exists we say so at quoting rather than after the invoice.

    Finishing die cut vinyl stickers

    Finishing is applied in the same production run, so stock is not shipped between vendors.

    The finishes below are quoted line by line. Each is an additional pass, so dropping one is a real saving rather than a rounding difference.

    • Gloss laminate
    • Matte laminate
    • UV-resistant laminate
    • Holographic overlay

    Sizing die cut vinyl stickers

    Same size range as paper die-cuts, though vinyl handles larger formats better without tearing.

    Send the contents rather than a box size. Vinyl is chosen for durability and then applied to a curved surface, where a stiff film fights the curve at every corner.

    Preparing artwork

    Provide vector artwork with the cut path on its own layer, and keep 3 mm of bleed outside the cut line.

    Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. On a die-cut face the check that matters most is clearance between live copy and the cut edge.

    Ordering die cut vinyl stickers

    Send the product dimensions, the quantity and your deadline. What comes back is a board grade, a structure, a print method, a lead time and a custom quote — not a number on its own.

    A dieline template follows, sized to your product. Prepress checks your artwork against it and issues a proof; nothing runs until you sign that off.

    Checking it before you commit

    A plain structural sample is the cheapest way to find a fit problem — far cheaper than finding it across a full run.

    Sample costs are normally credited against the production order.

    Reference

    Die Cut Vinyl Stickers at a specification level

    ProductDie Cut Vinyl Stickers
    CategoryCustom Stickers
    ConstructionSticker
    FacestockVinyl or coated paper
    CutKiss cut or die cut to shape
    DurabilityIndoor, or outdoor with UV laminate
    MaterialsWhite vinyl, Clear vinyl, Holographic vinyl, Matte paper
    PrintingDigital eco-solvent printing, UV inkjet, Screen printing
    FinishesGloss laminate, Matte laminate, UV-resistant laminate, Holographic overlay
    Minimum orderMinimum order is 100 units on any format, and unit cost falls sharply as the quantity rises.
    Lead time3 to 5 business days after artwork approval
    PriceStarting from $0.30 per sticker on the standard build
    ShippingFree to the US, UK, Canada and Australia

    Specification builder

    Design Your Custom Die Cut Vinyl Stickers

    Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.

    • 100-unit minimum
    • 3–5 day production
    • Free dieline
    • No obligation
    Approximation only — proportions, color family and finish character. Not a color proof, and the panel shown is a placeholder, not your artwork.
    Die Cut Vinyl Stickers photo 1 for your custom designDie Cut Vinyl Stickers photo 2 for your custom designDie Cut Vinyl Stickers photo 3 for your custom design
    Start from these die cut vinyl stickers and change anything in the form.
    Packaging type
    Box style
    Quantity
    Color
    Material
    Printing
    Finish

    Drop files or browse

    Up to 5 files, 10 MB each.

      Order online starting from $0.30 per unit on our standard build, with free shipping to the US, UK, Canada and Australia. Special sizes, materials, finishes and large runs are priced by quote.

      In practice

      Why buyers specify this format

      Fitted to what goes in it

      Same size range as paper die-cuts, though vinyl handles larger formats better without tearing.

      What tends to go wrong

      Edge lift. Vinyl is stiffer than paper and a shape with long straight edges will lift at the corners on a curved surface.

      Where it has to work

      Specified for vehicles, equipment, outdoor signage and anything that has to survive weather.

      What decides the job

      On curved surfaces, rounded corners and a smaller footprint hold far better than a large square shape.

      This format sits in our custom stickers range, alongside 25 other made-to-order formats.

      Answers

      Ordering die cut vinyl stickers: the usual questions

      Specification, minimums and lead times for die cut vinyl stickers.

      Why do my vinyl stickers lift at the corners?

      Usually a stiff film on a curved surface. Cast vinyl conforms far better than calendered, and rounding the corners removes the point where lifting always starts.

      How exactly can you match our brand color for die cut vinyl stickers?

      On offset and flexo we hold the ink formulation, which gives a tight match run to run. Digital has a wider tolerance. If exact consistency across repeat runs matters more than short-run economics, we will quote the litho route.

      Are die cut vinyl stickers recyclable?

      Through store drop-off in many areas rather than curbside collection. Mono-material polyethylene is the more recyclable option; mixed-material films generally are not. If recyclability is a stated claim, tell us and we will keep to a mono-material construction.

      Will die cut vinyl stickers survive outdoors?

      Only with a suitable face stock and laminate. Standard paper stickers fade and lift within weeks outside. Vinyl with a UV laminate lasts considerably longer, and we will specify it if you tell us where they are going.

      Are recycled or recyclable die cut vinyl stickers available?

      Recycled grades are available across most of the substrates we run for stickers. Recycled content, curbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.

      What file format should die cut vinyl stickers artwork be in?

      A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. On a die-cut face, keep live copy clear of the cut edge — a small amount of movement on the die is normal and copy set to the edge will lose it on some of the run.

      What is the minimum order for die cut vinyl stickers?

      A flat 100 units on any format. Most stickers in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

      How long do die cut vinyl stickers take to produce?

      3 to 5 business days after artwork approval, plus freight. Sticker runs with applied finishes can take longer because each finish is a separate pass, and we confirm a firm date in writing with the quote.

      What do die cut vinyl stickers cost?

      Ordered online, die cut vinyl stickers start from $0.30 per unit on our standard build, with free shipping to the US, UK, Canada and Australia. For special sizes, materials or large runs we quote, and for this format the biggest levers are quantity, print route, board grade and how many finishing passes are involved. Finishing passes are the lever buyers most often underestimate: each one is a separate run through the line.

      Can I see a sample of die cut vinyl stickers first?

      Yes. We can send a plain unprinted sample so you can check the fit and structure, or a printed prototype for color and finish. Sample costs are normally credited against the production order. A plain sample answers fit and structure; a printed one answers color. On die cut vinyl stickers it is usually fit that is worth checking first.

      Can you match the die cut vinyl stickers we already use?

      Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. A physical sample tells us more than a specification sheet — board caliper and coating are usually described loosely and measured exactly.

      Where do you deliver die cut vinyl stickers?

      All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. Roll-form work travels well and takes very little space, so freight is rarely the deciding cost on this format even at high quantities.

      Next step

      Start on Die Cut Vinyl Stickers

      Send the dimensions and quantity you need. We reply with a full specification and a custom quote, usually within one business day.