Min. 100 units · 3–5 days
3.5 Mylar Bags
Custom Pouches
Specify thisCustom Pouches
Made-to-order edible Mylar Bags in pet/mpet/pe laminate, printed to your artwork and cut to your dimensions.
No obligation
Name, email, phone and what you are packing. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.
Edible Mylar Bags hold edible products in categories where the packaging must not appeal to children. That is the starting point for the specification, because lay out the required panel first. In this category it frequently determines the minimum pouch size.
In service they are used for regulated edible retail where packaging design is constrained by law as well as by taste.
Edible Mylar Bags are specified for regulated edible retail where packaging design is constrained by law as well as by taste. Lay out the required panel first. In this category it frequently determines the minimum pouch size.
A food-grade barrier laminate with a child-resistant closure where the category requires one.
The options we would consider for this format are below; lay out the required panel first. In this category it frequently determines the minimum pouch size.
Panel space. The required warnings and content information leave far less room for design than brands expect.
Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.
The honest trade-offs between the stocks we would consider for this format.
| Material | Barrier | Recovery route |
|---|---|---|
| Uncoated kraft | None | Dry goods, short shelf life |
| Aqueous coated | Light moisture | Keeps paper recyclable |
| Foil laminate | Oxygen and moisture | Longest shelf life, not kerbside recyclable |
| Mono-material film | Good, shorter life | Store drop-off recycling |
Requirements commonly restrict imagery that could appeal to children. Confirm the current rules before design begins.
Rotogravure, Digital film printing, Flexography are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.
Requirements commonly restrict imagery that could appeal to children. Confirm the current rules before design begins.
Every finish listed here is its own pass through the line, so each one is priced on its own rather than folded into a single figure.
Small retail formats, with panel space dominated by required information.
Send the contents rather than a box size. The front is designed first and the required copy is fitted afterwards, which on a small pouch does not work.
Build artwork to the flat pouch dieline including the gusset panels, and keep barcodes on a flat face rather than across a seal.
Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. On a pouch the check that matters most is that copy clears the seal areas, which are not printable.
Tell us what goes inside, how many you need and when. Those three answers are enough for us to specify and price the job properly.
You approve the quote, we send the dieline, prepress proofs it, and production follows. The proof stage is where changes are still free.
A plain structural sample is the cheapest way to find a fit problem — far cheaper than finding it across a full run.
Sample costs are normally credited against the production order.
Reference
| Product | Edible Mylar Bags |
|---|---|
| Category | Custom Pouches |
| Construction | Pouch |
| Structure | Multi-layer laminated film |
| Barrier | Moisture and oxygen barrier available |
| Closure | Heat seal, optional resealable zipper |
| Materials | PET/MPET/PE laminate, Kraft paper/PE laminate, Clear PET/PE laminate, Recyclable mono-PE |
| Printing | Rotogravure, Digital film printing, Flexography |
| Finishes | Matte film, Gloss film, Soft-touch film, Spot gloss over matte, Metallised layer |
| Minimum order | Minimum order is 100 units on any format, and unit cost falls sharply as the quantity rises. |
| Lead time | 3 to 5 business days after artwork approval |
| Shipping | Across the US, UK, Canada and Australia |
Specification builder
Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.
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What you get
Small retail formats, with panel space dominated by required information.
Panel space. The required warnings and content information leave far less room for design than brands expect.
Specified for regulated edible retail where packaging design is constrained by law as well as by taste.
Lay out the required panel first. In this category it frequently determines the minimum pouch size.
This format sits in our custom pouches range, alongside 26 other made-to-order formats.
Answers
Specification, minimums and lead times for edible mylar bags.
Through store drop-off in many areas rather than kerbside collection. Mono-material polyethylene is the more recyclable option; mixed-material films generally are not. If recyclability is a stated claim, tell us and we will keep to a mono-material construction.
It depends on shelf life and what degrades the product — oxygen, moisture or light. A higher barrier costs more and is usually harder to recycle, so the right answer is the lowest barrier that holds your product for as long as it needs to.
Not currently, and it is better to be straight about it. Multi-layer laminates block best precisely because they combine materials, which is what makes them hard to recycle. Mono-material films are recyclable through store drop-off but give a shorter shelf life.
Both are standard options. A zip suits anything the customer opens repeatedly; a one-way valve is for products that off-gas, such as freshly roasted coffee, where a sealed bag would otherwise inflate.
Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. A physical sample tells us more than a specification sheet — board caliper and coating are usually described loosely and measured exactly.
All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. This format nests or lies flat, so a large quantity takes up far less freight volume than the finished pack suggests.
Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the pouch around them, then send a dieline template you can design onto.
We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and pouches then take 3 to 5 business days.
Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. It also means a reorder can be priced against a larger quantity without re-opening the specification.
Recycled grades are available across most of the substrates we run for pouches. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.
A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.
A flat 100 units on any format. Most pouches in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.
Related formats
Next step
Send the dimensions and quantity you need. We reply with a full specification and a written price, usually within one business day.