Halloween Boxes

Yes, and it is the one piece of advice we give unprompted on seasonal work. Halloween Boxes are bought for a single season with no second run behind them, and producing overage inside the original run costs a fraction of a separate short run later.

Work backwards from the date you need stock in hand: 3 to 5 business days production after artwork approval, plus freight, plus proofing time. We would rather you gave us the date than asked for a lead time.

Rarely without compromise. A box built to present is not built to survive a carrier network alone. A presentation box inside a plain protective outer usually costs less overall than one box trying to do both.

Flat and glued along one seam, so they pop open on your packing line. That keeps freight cost down considerably compared with a pre-assembled structure.

A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.

A flat 100 units on any format. Most folding cartons in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

3 to 5 business days after artwork approval, plus freight. Folding carton runs with applied finishes can take longer because each finish is a separate pass, and we confirm a firm date in writing with the quote.

Prices start from $0.30 per piece for large-volume orders. For this format the biggest levers are quantity, print route, board grade and how many finishing passes are involved. We quote each element separately so you can see where the money is going. Rigid construction is hand-assembled, so labour is a larger share of the unit cost here than it is on a machine-glued carton and quantity discounts flatten out sooner.

Yes. We can send a plain unprinted sample so you can check the fit and structure, or a printed prototype for colour and finish. Sample costs are normally credited against the production order. Ask for the printed prototype rather than the plain sample if the question is finish — soft-touch, foil and deboss all read differently in the hand than on a screen.

Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. Send the physical box rather than a photograph. Wrap stock, corner finish and interior lining are what make a rigid box feel the way it does, and none of them photograph.

All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. Assembled and finished packs are worth protecting in transit with a plain outer carton, which we will quote alongside if you are shipping direct to customers.

Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the folding carton around them, then send a dieline template you can design onto.