Custom Cosmetic Packaging

Lotion Boxes

Custom lotion Boxes produced to your size and substrate, with printing and finishing handled in one run.

Minimum order
100 units
Production
3–5 business days
Construction
folding carton
Delivery
US, UK, Canada, Australia

No obligation

Price this finish

Name, email, phone and what you are packing and the finish you have in mind. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.

The more detail you give, the more accurate the quote.

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PDF, AI, EPS, SVG, PNG, JPG, WEBP or ZIP. Up to 5 files, 10 MB each.

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    What lotion boxes have to cope with

    Lotion Boxes hold a pump or flip-top bottle, taller than a jar and lighter than glass. That is the starting point for the specification, because measure the pump in its shipping position. Some ship locked down and some do not, and the difference is often an inch.

    In service they are used for body care and haircare retail where pump bottles are the standard format.

    Presentation on the shelf

    Shelf presence is decided at arm's length, not close up. Contrast, the front panel hierarchy and how the pack sits next to competitors matter more than a finish that only reads in the hand.

    If lotion boxes will be faced on a shelf, tell us the facing orientation so the strongest panel is the one the customer sees.

    Where lotion boxes are actually used

    Lotion Boxes are specified for body care and haircare retail where pump bottles are the standard format. Measure the pump in its shipping position. Some ship locked down and some do not, and the difference is often an inch.

    • Body care and haircare retail where pump bottles are the standard format
    • Shelf display in specialty retail
    • Subscription and gift sets
    • E-commerce inner packaging

    The substrate for lotion boxes

    16pt SBS. Plastic bottles are light enough that heavier board adds cost without benefit.

    The options we would consider for this format are below; measure the pump in its shipping position. Some ship locked down and some do not, and the difference is often an inch.

    • 12pt SBS paperboard
    • 14pt SBS paperboard
    • 16pt SBS paperboard
    • 18pt kraft board
    • recycled CCNB board

    Printing lotion boxes

    Tall cartons bow if the board is too light. Rigidity here is about appearance rather than protection.

    Offset lithography, Digital press, Flexography are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.

    Finishing lotion boxes

    Tall cartons bow if the board is too light. Rigidity here is about appearance rather than protection.

    The finishes below are quoted line by line. Each is an additional pass, so dropping one is a real saving rather than a rounding difference.

    • Gloss lamination
    • Matte lamination
    • Soft-touch lamination
    • Spot UV
    • Foil stamping
    • Embossing
    • Debossing
    • Aqueous coating

    Sizing lotion boxes

    Sized to the bottle including the pump at full height, commonly 2 × 2 × 7 in.

    Send the contents rather than a box size. Bottles are measured with the pump locked down, which is not how they are packed for retail.

    Artwork for a finished pack

    Supply artwork on the dieline we send you, with 3 mm bleed past every trim edge and all text held 4 mm inside the fold lines.

    Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. The check that catches most files is type sitting too close to a crease, which is easier to move at layout than at proof.

    How an order runs

    Start with dimensions and quantity. If you already run something similar, a physical sample tells us more in a minute than a specification does in a page.

    A dieline template follows, sized to your product. Prepress checks your artwork against it and issues a proof; nothing runs until you sign that off.

    Checking it before you commit

    Foil, soft-touch and deboss all read differently in person than on a screen, so we recommend a printed prototype rather than a digital proof alone for anything finish-led.

    Sample costs are normally credited against the production order.

    Reference

    Lotion Boxes at a specification level

    ProductLotion Boxes
    CategoryCustom Cosmetic Packaging
    ConstructionDie-cut, creased and seam-glued
    Board thickness12pt – 18pt depending on product weight
    Ships asFlat-packed, glued one seam
    Materials12pt SBS paperboard, 14pt SBS paperboard, 16pt SBS paperboard, 18pt kraft board
    PrintingOffset lithography, Digital press, Flexography
    FinishesGloss lamination, Matte lamination, Soft-touch lamination, Spot UV, Foil stamping
    Minimum orderMinimum order is 100 units on any format, and unit cost falls sharply as the quantity rises.
    Lead time3 to 5 business days after artwork approval
    ShippingAcross the US, UK, Canada and Australia

    Specification builder

    Specify Lotion Boxes in under a minute

    Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.

    • 100-unit minimum
    • 3–5 day production
    • Free dieline
    • No obligation
    Approximation only — proportions, colour family and finish character. Not a colour proof, and the panel shown is a placeholder, not your artwork.
    Packaging type
    Box style
    Quantity
    Colour
    Material
    Printing
    Finish

    Drop files or browse

    Up to 5 files, 10 MB each.

      Prices start from $0.30 per piece for large-volume orders. Final pricing depends on size, material, printing, finishes, and quantity.

      In practice

      Why buyers specify this format

      Fitted to what goes in it

      Sized to the bottle including the pump at full height, commonly 2 × 2 × 7 in.

      The failure we design out

      The pump is measured depressed rather than extended, so the carton will not close over the product as packed.

      The setting it is built for

      Specified for body care and haircare retail where pump bottles are the standard format.

      The detail that matters

      Measure the pump in its shipping position. Some ship locked down and some do not, and the difference is often an inch.

      This format sits in our custom cosmetic packaging range, alongside 24 other made-to-order formats.

      Answers

      Lotion Boxes: finish and presentation

      Specification, minimums and lead times for lotion boxes.

      Should I measure a pump bottle with the pump up or down?

      In whichever position it ships. Some pumps lock down for transit and some do not, and the difference is frequently an inch — enough that the carton will not close.

      How do I measure a bottle for its carton?

      At the widest point, which is frequently not the base, and including the cap or pump. Send us the actual container if you can — a measurement from a drawing misses flex and applied label thickness, and both decide whether lotion boxes close cleanly.

      How much panel space do ingredient lists need?

      More than most brands allow for. Ingredient copy and any warnings compete directly with the design, and adding them late usually forces a reflow. We block the area on the dieline before you commit design time.

      Do lotion boxes arrive flat or assembled?

      Flat and glued along one seam, so they pop open on your packing line. That keeps freight cost down considerably compared with a pre-assembled structure.

      Can you hold the specification for repeat orders?

      Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. That includes the ink formulation, which is what keeps a brand colour consistent between runs rather than drifting a shade each time.

      Do you offer recycled or recyclable options?

      Recycled grades are available across most of the substrates we run for folding cartons. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.

      What file format should I send artwork in?

      A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.

      What is the minimum order for lotion boxes?

      A flat 100 units on any format. Most folding cartons in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

      How long do lotion boxes take to produce?

      3 to 5 business days after artwork approval, plus freight. Folding carton runs with applied finishes can take longer because each finish is a separate pass, and we confirm a firm date in writing with the quote.

      What do lotion boxes cost?

      Prices start from $0.30 per piece for large-volume orders. For this format the biggest levers are quantity, print route, board grade and how many finishing passes are involved. We quote each element separately so you can see where the money is going. Finishing passes are the lever buyers most often underestimate: each one is a separate run through the line.

      Can I see a sample first?

      Yes. We can send a plain unprinted sample so you can check the fit and structure, or a printed prototype for colour and finish. Sample costs are normally credited against the production order. Ask for the printed prototype rather than the plain sample if the question is finish — soft-touch, foil and deboss all read differently in the hand than on a screen.

      Can you match packaging we already use?

      Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. A physical sample tells us more than a specification sheet — board caliper and coating are usually described loosely and measured exactly.

      Next step

      Get a price for Lotion Boxes

      Send the dimensions, the quantity and the finish you want. We reply with a full specification and a written price, usually within one business day.