Min. 100 units · 3–5 days
Designer Mylar Bags
Custom Pouches
Specify thisCustom Pouches
Custom luxury Mylar Bags produced to your size and substrate, with printing and finishing handled in one run.
No obligation
Name, email, phone and what you are packing and the finish you have in mind. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.
Luxury Mylar Bags hold high-value product where the pack has to justify a premium against plainer competitors. That is the starting point for the specification, because soft-touch matt finishes resist handling marks far better than gloss and read as more expensive in the hand.
In service they are used for premium retail where the pack is picked up and put back repeatedly before it sells.
Spot gloss over matt gives more perceived quality than full gloss, and it does not show handling.
Rotogravure, Digital film printing, Flexography are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.
Spot gloss over matt gives more perceived quality than full gloss, and it does not show handling.
Every finish listed here is its own pass through the line, so each one is priced on its own rather than folded into a single figure.
Build artwork to the flat pouch dieline including the gusset panels, and keep barcodes on a flat face rather than across a seal.
Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. On a pouch the check that matters most is that copy clears the seal areas, which are not printable.
A matt or soft-touch laminate with selective spot gloss for contrast, rather than an all-over gloss.
The options we would consider for this format are below; soft-touch matt finishes resist handling marks far better than gloss and read as more expensive in the hand.
A high-gloss finish shows every fingerprint and handling mark, so the premium pack looks worn on the shelf.
Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.
The honest trade-offs between the stocks we would consider for this format.
| Material | Barrier | Recovery route |
|---|---|---|
| Uncoated kraft | None | Dry goods, short shelf life |
| Aqueous coated | Light moisture | Keeps paper recyclable |
| Foil laminate | Oxygen and moisture | Longest shelf life, not kerbside recyclable |
| Mono-material film | Good, shorter life | Store drop-off recycling |
Usually smaller retail formats, because high-value products sell in smaller units.
Send the contents rather than a box size. Gloss is chosen to signal quality and then marks visibly under retail handling, achieving the opposite.
Four things drive a quote more than anything else: the quantity, the print route, the board grade and the number of finishing passes. Dimensions matter too, but usually through how efficiently the shape nests on the press sheet.
Prices start from $0.30 per piece for large-volume orders. If a cheaper route exists we say so at quoting rather than after the invoice.
The useful starting point is the product, not the pack. Give us its measurements and the quantity, and we work the pouch outward from there.
A dieline template follows, then a proof. For finish-led work we usually recommend a physical prototype at this point, because foil and soft-touch do not read accurately on screen.
Foil, soft-touch and deboss all read differently in person than on a screen, so we recommend a printed prototype rather than a digital proof alone for anything finish-led.
Sample costs are normally credited against the production order.
Reference
| Product | Luxury Mylar Bags |
|---|---|
| Category | Custom Pouches |
| Construction | Pouch |
| Structure | Multi-layer laminated film |
| Barrier | Moisture and oxygen barrier available |
| Closure | Heat seal, optional resealable zipper |
| Materials | PET/MPET/PE laminate, Kraft paper/PE laminate, Clear PET/PE laminate, Recyclable mono-PE |
| Printing | Rotogravure, Digital film printing, Flexography |
| Finishes | Matte film, Gloss film, Soft-touch film, Spot gloss over matte, Metallised layer |
| Minimum order | Minimum order is 100 units on any format, and unit cost falls sharply as the quantity rises. |
| Lead time | 3 to 5 business days after artwork approval |
| Shipping | Across the US, UK, Canada and Australia |
Specification builder
Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.
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What you get
Usually smaller retail formats, because high-value products sell in smaller units.
A high-gloss finish shows every fingerprint and handling mark, so the premium pack looks worn on the shelf.
Specified for premium retail where the pack is picked up and put back repeatedly before it sells.
Soft-touch matt finishes resist handling marks far better than gloss and read as more expensive in the hand.
This format sits in our custom pouches range, alongside 26 other made-to-order formats.
Answers
Specification, minimums and lead times for luxury mylar bags.
It depends on shelf life and what degrades the product — oxygen, moisture or light. A higher barrier costs more and is usually harder to recycle, so the right answer is the lowest barrier that holds your product for as long as it needs to.
Not currently, and it is better to be straight about it. Multi-layer laminates block best precisely because they combine materials, which is what makes them hard to recycle. Mono-material films are recyclable through store drop-off but give a shorter shelf life.
Because they are hand-assembled rather than machine-glued, and because the wrap, corner finish and interior lining are each separate operations. They also ship assembled rather than flat, which raises freight. The trade is a structure that feels substantially different in the hand.
Ones that read from arm’s length. Soft-touch lamination and deboss change how the whole pack reads; a small foil detail often does not survive the distance between shelf and eye. We quote each pass separately so you can judge.
Through store drop-off in many areas rather than kerbside collection. Mono-material polyethylene is the more recyclable option; mixed-material films generally are not. If recyclability is a stated claim, tell us and we will keep to a mono-material construction.
Both are standard options. A zip suits anything the customer opens repeatedly; a one-way valve is for products that off-gas, such as freshly roasted coffee, where a sealed bag would otherwise inflate.
A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.
A flat 100 units on any format. Most pouches in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.
3 to 5 business days after artwork approval, plus freight. Pouch runs with applied finishes can take longer because each finish is a separate pass, and we confirm a firm date in writing with the quote.
Prices start from $0.30 per piece for large-volume orders. For this format the biggest levers are quantity, print route, board grade and how many finishing passes are involved. We quote each element separately so you can see where the money is going. On this format the film structure and whether you need a zip or a valve move the price more than quantity does at small volumes.
Yes. We can send a plain unprinted sample so you can check the fit and structure, or a printed prototype for colour and finish. Sample costs are normally credited against the production order. Ask for the printed prototype rather than the plain sample if the question is finish — soft-touch, foil and deboss all read differently in the hand than on a screen.
Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. Send the physical box rather than a photograph. Wrap stock, corner finish and interior lining are what make a rigid box feel the way it does, and none of them photograph.
Related formats
Next step
Send the dimensions, the quantity and the finish you want. We reply with a full specification and a written price, usually within one business day.