Minimal Packaging

Further on size than on thickness. Right-sizing the box cuts material, dimensional weight and pallet space without raising damage, whereas thinning the board raises damage quite quickly. We would suggest a sample run at the lighter spec before committing a full order.

Slightly, at the same caliper — recycled fibres are shorter, so the board is a little less stiff and takes on moisture a little faster. Stepping up one caliper generally restores the performance while keeping the recycled claim intact.

We can state the recycled content of the board and supply the mill documentation behind it. We do not issue certifications ourselves, and we would rather give you the underlying evidence than a claim you cannot substantiate.

Flat and glued along one seam, so they pop open on your packing line. That keeps freight cost down considerably compared with a pre-assembled structure.

Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. It also means a reorder can be priced against a larger quantity without re-opening the specification.

Recycled grades are available across most of the substrates we run for folding cartons. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.

A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. If you are printing on an uncoated or kraft stock, approve a printed sample rather than a digital proof — the substrate pulls colour down noticeably.

A flat 100 units on any format. Most folding cartons in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

3 to 5 business days after artwork approval, plus freight. Folding carton runs with applied finishes can take longer because each finish is a separate pass, and we confirm a firm date in writing with the quote.

Prices start from $0.30 per piece for large-volume orders. For this format the biggest levers are quantity, print route, board grade and how many finishing passes are involved. We quote each element separately so you can see where the money is going. Finishing passes are the lever buyers most often underestimate: each one is a separate run through the line.

Yes. We can send a plain unprinted sample so you can check the fit and structure, or a printed prototype for colour and finish. Sample costs are normally credited against the production order. A plain sample answers fit and structure; a printed one answers colour. On minimal packaging it is usually fit that is worth checking first.

Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. A physical sample tells us more than a specification sheet — board caliper and coating are usually described loosely and measured exactly.