Custom Bags

Paper Sandwich Bags

Bespoke paper Sandwich Bags manufactured to order, with material and finish chosen around how the product ships.

Minimum order
100 units
Production
3–5 business days
Construction
paper bag
Delivery
US, UK, Canada, Australia

No obligation

Quote this by the case

Name, email, phone and what you are packing and the volumes you run. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.

The more detail you give, the more accurate the quote.

Drop files here or browse

PDF, AI, EPS, SVG, PNG, JPG, WEBP or ZIP. Up to 5 files, 10 MB each.

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    What paper sandwich bags have to cope with

    Paper Sandwich Bags hold a made-to-order sandwich, often warm, handed over in seconds. That is the starting point for the specification, because grease resistance stops the stain; a release-coated inner stops the bag sticking to the filling. They are different things.

    In service they are used for delis, cafés and forecourt food-to-go where speed of service decides everything.

    Presentation on the shelf

    Shelf presence is decided at arm's length, not close up. Contrast, the front panel hierarchy and how the pack sits next to competitors matter more than a finish that only reads in the hand.

    If paper sandwich bags will be faced on a shelf, tell us the facing orientation so the strongest panel is the one the customer sees.

    Where paper sandwich bags are actually used

    Paper Sandwich Bags are specified for delis, cafés and forecourt food-to-go where speed of service decides everything. Grease resistance stops the stain; a release-coated inner stops the bag sticking to the filling. They are different things.

    • Delis, cafés and forecourt food-to-go where speed of service decides everything
    • In-store purchases
    • Bakery and takeaway counters
    • Boutique retail

    The substrate for paper sandwich bags

    Greaseproof paper with a release-treated inner face for anything served hot.

    The options we would consider for this format are below; grease resistance stops the stain; a release-coated inner stops the bag sticking to the filling. They are different things.

    • Virgin kraft paper
    • Recycled kraft paper
    • White kraft paper
    • Coated art paper
    • Greaseproof paper

    Printing paper sandwich bags

    A single-colour flexo print is standard. The bag is in a customer's hand for two minutes, which limits what print earns.

    Flexography, Offset lithography, Digital press are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.

    Finishing paper sandwich bags

    A single-colour flexo print is standard. The bag is in a customer's hand for two minutes, which limits what print earns.

    Finishes are costed one at a time because each is a separate operation — that way you can see which one is carrying the price.

    • Matte lamination
    • Gloss lamination
    • Foil stamping
    • Spot UV
    • Uncoated natural kraft

    Sizing paper sandwich bags

    Small and flat, typically 6 × 6 in through 7 × 9 in, sized to a cut sandwich rather than a whole loaf.

    Send the contents rather than a box size. Bags are chosen by size and price without considering that hot fillings need a release surface, not just grease resistance.

    Holding paper sandwich bags before service

    The bag sticks to a warm filling and tears when the customer pulls the sandwich out.

    Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.

    Getting artwork press-ready

    Allow for the bottom fold and side gussets on the dieline, and keep logos clear of the crease lines so they read cleanly when the bag is open.

    Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. The check that catches most files is type sitting too close to a crease, which is easier to move at layout than at proof.

    What we need from you

    Start with dimensions and quantity. If you already run something similar, a physical sample tells us more in a minute than a specification does in a page.

    You approve the quote, we send the dieline, prepress proofs it, and production follows. The proof stage is where changes are still free.

    Testing the fit first

    We can produce a plain unprinted sample so you can check the fit and structure of paper sandwich bags before committing.

    Sample costs are normally credited against the production order.

    Reference

    Paper Sandwich Bags at a specification level

    ProductPaper Sandwich Bags
    CategoryCustom Bags
    ConstructionSide-gusseted, bottom-glued
    Paper weight100gsm – 200gsm depending on load
    HandlesTwisted paper, flat paper, rope or ribbon
    MaterialsVirgin kraft paper, Recycled kraft paper, White kraft paper, Coated art paper
    PrintingFlexography, Offset lithography, Digital press
    FinishesMatte lamination, Gloss lamination, Foil stamping, Spot UV, Uncoated natural kraft
    Minimum orderMinimum order is 100 units on any format, and unit cost falls sharply as the quantity rises.
    Lead time3 to 5 business days after artwork approval
    ShippingAcross the US, UK, Canada and Australia

    Specification builder

    Specify Paper Sandwich Bags in under a minute

    Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.

    • 100-unit minimum
    • 3–5 day production
    • Free dieline
    • No obligation
    Approximation only — proportions, colour family and finish character. Not a colour proof, and the panel shown is a placeholder, not your artwork.
    Packaging type
    Box style
    Quantity
    Colour
    Material
    Printing
    Finish

    Drop files or browse

    Up to 5 files, 10 MB each.

      Prices start from $0.30 per piece for large-volume orders. Final pricing depends on size, material, printing, finishes, and quantity.

      In practice

      Where this holds up on a line

      Sized to the contents

      Small and flat, typically 6 × 6 in through 7 × 9 in, sized to a cut sandwich rather than a whole loaf.

      What goes wrong in service

      The bag sticks to a warm filling and tears when the customer pulls the sandwich out.

      What it is specified for

      Specified for delis, cafés and forecourt food-to-go where speed of service decides everything.

      The detail that decides it

      Grease resistance stops the stain; a release-coated inner stops the bag sticking to the filling. They are different things.

      This format sits in our custom bags range, alongside 26 other made-to-order formats.

      Answers

      Paper Sandwich Bags: service and food safety

      Specification, minimums and lead times for paper sandwich bags.

      Are these food-contact compliant?

      We specify food-contact compliant boards and inks where the pack touches food directly. Tell us whether contact is direct or through a liner for paper sandwich bags, because it changes which stocks are available to you.

      How do you stop grease showing through?

      A grease-resistant coating or a greaseproof liner. Untreated board will always strike through eventually with hot, oily food — that is a property of the material rather than a quality fault, and it is inexpensive to design out.

      Which handle type should I choose?

      It depends on the load, not the look. Twisted paper handles suit light contents; flat paper is stronger for the same cost; cotton rope carries the most and reads as the most premium. Above a few kilos the failure point is usually the bag tearing at the handle, so a reinforced top edge matters as much as the handle itself.

      How much weight will they carry?

      That is set by the paper weight and the top-edge reinforcement together rather than by the handle alone. Tell us the heaviest thing you will put in paper sandwich bags and we will specify to it rather than to an average.

      Can you match packaging we already use?

      Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. Tell us the coating on the pack you are matching too. Grease and moisture resistance are not visible in a sample and they change which stocks we can quote.

      Where do you deliver?

      All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. If stock is going into a kitchen or a service counter rather than a warehouse, tell us — case sizes that a single person can lift and store matter more there than pallet efficiency.

      Can I order paper sandwich bags in a custom size?

      Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the paper bag around them, then send a dieline template you can design onto.

      What happens after I approve the quote?

      We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and paper bags then take 3 to 5 business days.

      Can you hold the specification for repeat orders?

      Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. The board and coating are held together, so a reorder cannot quietly arrive on a stock with different grease resistance.

      Do you offer recycled or recyclable options?

      Recycled grades are available across most of the substrates we run for paper bags. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.

      What file format should I send artwork in?

      A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.

      What is the minimum order for paper sandwich bags?

      A flat 100 units on any format. Most paper bags in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

      Next step

      Start on Paper Sandwich Bags

      Send the fill size and the volumes you run. We reply with a full specification and a written price, usually within one business day.