Min. 100 units · 3–5 days
Bakery Bags
Custom Bags
Specify thisCustom Bags
Bespoke paper Sandwich Bags manufactured to order, with material and finish chosen around how the product ships.
No obligation
Name, email, phone and what you are packing and the volumes you run. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.
Paper Sandwich Bags hold a made-to-order sandwich, often warm, handed over in seconds. That is the starting point for the specification, because grease resistance stops the stain; a release-coated inner stops the bag sticking to the filling. They are different things.
In service they are used for delis, cafés and forecourt food-to-go where speed of service decides everything.
Shelf presence is decided at arm's length, not close up. Contrast, the front panel hierarchy and how the pack sits next to competitors matter more than a finish that only reads in the hand.
If paper sandwich bags will be faced on a shelf, tell us the facing orientation so the strongest panel is the one the customer sees.
Paper Sandwich Bags are specified for delis, cafés and forecourt food-to-go where speed of service decides everything. Grease resistance stops the stain; a release-coated inner stops the bag sticking to the filling. They are different things.
Greaseproof paper with a release-treated inner face for anything served hot.
The options we would consider for this format are below; grease resistance stops the stain; a release-coated inner stops the bag sticking to the filling. They are different things.
A single-colour flexo print is standard. The bag is in a customer's hand for two minutes, which limits what print earns.
Flexography, Offset lithography, Digital press are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.
A single-colour flexo print is standard. The bag is in a customer's hand for two minutes, which limits what print earns.
Finishes are costed one at a time because each is a separate operation — that way you can see which one is carrying the price.
Small and flat, typically 6 × 6 in through 7 × 9 in, sized to a cut sandwich rather than a whole loaf.
Send the contents rather than a box size. Bags are chosen by size and price without considering that hot fillings need a release surface, not just grease resistance.
The bag sticks to a warm filling and tears when the customer pulls the sandwich out.
Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.
Allow for the bottom fold and side gussets on the dieline, and keep logos clear of the crease lines so they read cleanly when the bag is open.
Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. The check that catches most files is type sitting too close to a crease, which is easier to move at layout than at proof.
Start with dimensions and quantity. If you already run something similar, a physical sample tells us more in a minute than a specification does in a page.
You approve the quote, we send the dieline, prepress proofs it, and production follows. The proof stage is where changes are still free.
We can produce a plain unprinted sample so you can check the fit and structure of paper sandwich bags before committing.
Sample costs are normally credited against the production order.
Reference
| Product | Paper Sandwich Bags |
|---|---|
| Category | Custom Bags |
| Construction | Side-gusseted, bottom-glued |
| Paper weight | 100gsm – 200gsm depending on load |
| Handles | Twisted paper, flat paper, rope or ribbon |
| Materials | Virgin kraft paper, Recycled kraft paper, White kraft paper, Coated art paper |
| Printing | Flexography, Offset lithography, Digital press |
| Finishes | Matte lamination, Gloss lamination, Foil stamping, Spot UV, Uncoated natural kraft |
| Minimum order | Minimum order is 100 units on any format, and unit cost falls sharply as the quantity rises. |
| Lead time | 3 to 5 business days after artwork approval |
| Shipping | Across the US, UK, Canada and Australia |
Specification builder
Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.
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In practice
Small and flat, typically 6 × 6 in through 7 × 9 in, sized to a cut sandwich rather than a whole loaf.
The bag sticks to a warm filling and tears when the customer pulls the sandwich out.
Specified for delis, cafés and forecourt food-to-go where speed of service decides everything.
Grease resistance stops the stain; a release-coated inner stops the bag sticking to the filling. They are different things.
This format sits in our custom bags range, alongside 26 other made-to-order formats.
Answers
Specification, minimums and lead times for paper sandwich bags.
We specify food-contact compliant boards and inks where the pack touches food directly. Tell us whether contact is direct or through a liner for paper sandwich bags, because it changes which stocks are available to you.
A grease-resistant coating or a greaseproof liner. Untreated board will always strike through eventually with hot, oily food — that is a property of the material rather than a quality fault, and it is inexpensive to design out.
It depends on the load, not the look. Twisted paper handles suit light contents; flat paper is stronger for the same cost; cotton rope carries the most and reads as the most premium. Above a few kilos the failure point is usually the bag tearing at the handle, so a reinforced top edge matters as much as the handle itself.
That is set by the paper weight and the top-edge reinforcement together rather than by the handle alone. Tell us the heaviest thing you will put in paper sandwich bags and we will specify to it rather than to an average.
Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. Tell us the coating on the pack you are matching too. Grease and moisture resistance are not visible in a sample and they change which stocks we can quote.
All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. If stock is going into a kitchen or a service counter rather than a warehouse, tell us — case sizes that a single person can lift and store matter more there than pallet efficiency.
Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the paper bag around them, then send a dieline template you can design onto.
We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and paper bags then take 3 to 5 business days.
Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. The board and coating are held together, so a reorder cannot quietly arrive on a stock with different grease resistance.
Recycled grades are available across most of the substrates we run for paper bags. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.
A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.
A flat 100 units on any format. Most paper bags in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.
Related formats
Next step
Send the fill size and the volumes you run. We reply with a full specification and a written price, usually within one business day.