Custom Food Trays

Burger Trays

Bespoke burger Trays manufactured to order, with material and finish chosen around how the product ships.

Minimum order
100 units
Production
3–5 business days
Construction
food tray
Delivery
US, UK, Canada, Australia

No obligation

Quote this by the case

Name, email, phone and what you are packing and the volumes you run. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.

The more detail you give, the more accurate the quote.

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    The build detail that decides burger trays

    Base coating matters more than wall height. Nothing is travelling; the tray just has to survive twenty minutes of hot contact.

    Burger Trays are die-cut and folded from grease-resistant board into an open-top tray, with locking corners that hold the shape under warm food.

    What burger trays have to cope with

    Burger Trays hold an open burger served at a table rather than boxed for travel. That is the starting point for the specification, because base coating matters more than wall height. Nothing is travelling; the tray just has to survive twenty minutes of hot contact.

    In service they are used for table service in casual dining and food halls, where the tray is on the table for the whole meal.

    Where burger trays are actually used

    Burger Trays are specified for table service in casual dining and food halls, where the tray is on the table for the whole meal. Base coating matters more than wall height. Nothing is travelling; the tray just has to survive twenty minutes of hot contact.

    • Table service in casual dining and food halls, where the tray is on the table for the whole meal
    • Quick-service food counters
    • Bakery and deli
    • Stadium and event catering

    The substrate for burger trays

    A coated base, since the tray sits under hot food for the length of a meal rather than a delivery.

    The options we would consider for this format are below; base coating matters more than wall height. Nothing is travelling; the tray just has to survive twenty minutes of hot contact.

    • Grease-resistant SBS board
    • Kraft board with grease barrier
    • Corrugated E-flute
    • Clay-coated news back

    How burger trays fail, and what prevents it

    The base absorbs grease and moisture from below and the tray becomes limp before the meal is finished.

    Base coating matters more than wall height. Nothing is travelling; the tray just has to survive twenty minutes of hot contact.

    Sizing burger trays

    Compact, around 5 × 5 × 1½ in, sized so the burger does not slide.

    Send the contents rather than a box size. Dine-in trays are specified more cheaply than takeaway boxes, which is backwards — a dine-in tray sits under hot food for longer.

    Holding burger trays before service

    The base absorbs grease and moisture from below and the tray becomes limp before the meal is finished.

    Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.

    Finishing burger trays

    One-colour print on the visible rim is usually all a dine-in tray needs.

    Each finish below is a separate pass on the press or the finishing line, which is why they are quoted individually rather than bundled.

    • Grease-resistant coating
    • Matte finish
    • Uncoated kraft

    Sampling before you order

    We can produce a plain unprinted sample so you can check the fit and structure of burger trays before committing.

    Sample costs are normally credited against the production order.

    What we need from you

    The useful starting point is the product, not the pack. Give us its measurements and the quantity, and we work the food tray outward from there.

    You approve the quote, we send the dieline, prepress proofs it, and production follows. The proof stage is where changes are still free.

    Reference

    Burger Trays at a specification level

    ProductBurger Trays
    CategoryCustom Food Trays
    ConstructionDie-cut with locking corners
    BarrierGrease-resistant coating
    Ships asFlat or pre-formed and nested
    MaterialsGrease-resistant SBS board, Kraft board with grease barrier, Corrugated E-flute, Clay-coated news back
    PrintingOffset lithography, Flexography, Digital press
    FinishesGrease-resistant coating, Matte finish, Uncoated kraft
    Minimum orderMinimum order is 100 units on any format, and unit cost falls sharply as the quantity rises.
    Lead time3 to 5 business days after artwork approval
    ShippingAcross the US, UK, Canada and Australia

    Specification builder

    Specify Burger Trays in under a minute

    Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.

    • 100-unit minimum
    • 3–5 day production
    • Free dieline
    • No obligation
    Approximation only — proportions, colour family and finish character. Not a colour proof, and the panel shown is a placeholder, not your artwork.
    Packaging type
    Box style
    Quantity
    Colour
    Material
    Printing
    Finish

    Drop files or browse

    Up to 5 files, 10 MB each.

      Prices start from $0.30 per piece for large-volume orders. Final pricing depends on size, material, printing, finishes, and quantity.

      In practice

      What the structure is doing

      Sized to the contents

      Compact, around 5 × 5 × 1½ in, sized so the burger does not slide.

      The failure worth avoiding

      The base absorbs grease and moisture from below and the tray becomes limp before the meal is finished.

      What it is specified for

      Specified for table service in casual dining and food halls, where the tray is on the table for the whole meal.

      The detail that decides it

      Base coating matters more than wall height. Nothing is travelling; the tray just has to survive twenty minutes of hot contact.

      This format sits in our custom food trays range, alongside 11 other made-to-order formats.

      Answers

      Burger Trays: questions buyers ask

      Specification, minimums and lead times for burger trays.

      Are these food-contact compliant?

      We specify food-contact compliant boards and inks where the pack touches food directly. Tell us whether contact is direct or through a liner for burger trays, because it changes which stocks are available to you.

      How do you stop grease showing through?

      A grease-resistant coating or a greaseproof liner. Untreated board will always strike through eventually with hot, oily food — that is a property of the material rather than a quality fault, and it is inexpensive to design out.

      How high can these be stacked?

      That depends on board grade, contents weight and how long the stack stands. Send us the stack height and the weight above the bottom unit and we will specify to it rather than guessing at a grade.

      Will these hold up under a hot, wet load?

      With the right board and coating. Moisture from hot food softens an under-specified tray faster than grease does, so we usually recommend both a heavier caliper and a grease-resistant coating for hot service.

      Can you match packaging we already use?

      Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. Tell us the coating on the pack you are matching too. Grease and moisture resistance are not visible in a sample and they change which stocks we can quote.

      Where do you deliver?

      All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. If stock is going into a kitchen or a service counter rather than a warehouse, tell us — case sizes that a single person can lift and store matter more there than pallet efficiency.

      Can I order burger trays in a custom size?

      Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the food tray around them, then send a dieline template you can design onto.

      What happens after I approve the quote?

      We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and food trays then take 3 to 5 business days.

      Can you hold the specification for repeat orders?

      Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. The board and coating are held together, so a reorder cannot quietly arrive on a stock with different grease resistance.

      Do you offer recycled or recyclable options?

      Recycled grades are available across most of the substrates we run for food trays. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.

      What file format should I send artwork in?

      A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.

      What is the minimum order for burger trays?

      A flat 100 units on any format. Most food trays in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

      Next step

      Quote Burger Trays

      Send the fill size and the volumes you run. We reply with a full specification and a written price, usually within one business day.