Custom Food Trays

Nacho Trays

Made-to-order nacho trays in grease-resistant sbs board, printed to your artwork and cut to your dimensions.

Minimum order
100 units
Production
3–5 business days
Construction
food tray
Delivery
Free shipping

Order online

Starting from $0.30 per tray

Free shipping to the US, UK, Canada and Australia

Pay by PayPal invoice or bank transfer after you approve your free proof, or cash on delivery in the US and Canada. The price covers our standard build. Special sizes, materials and finishes are priced by quote.

No obligation

Get a price

Name, email, phone and what you are packing and the volumes you run. Attach artwork if you have it. We reply with a specification and a custom quote, usually within one business day.

The more detail you give, the more accurate the quote.

Drop files here or browse

PDF, AI, EPS, SVG, PNG, JPG, WEBP or ZIP. Up to 5 files, 10 MB each.

    We use your details to answer this request only. See our privacy policy for how data is handled.

    The build detail that decides nacho trays

    Well depth and divider height are the specification. Everything else about a nacho tray is secondary.

    Nacho Trays are die-cut and folded from grease-resistant board into an open-top tray, with locking corners that hold the shape under warm food.

    What nacho trays have to cope with

    Nacho Trays hold chips with a hot dip that must not spill into the chip compartment prematurely. That is the starting point for the specification, because well depth and divider height are the specification. Everything else about a nacho tray is secondary.

    In service they are used for stadiums and cinemas, carried one-handed with a drink in the other.

    Where nacho trays are actually used

    Nacho Trays are specified for stadiums and cinemas, carried one-handed with a drink in the other. Well depth and divider height are the specification. Everything else about a nacho tray is secondary.

    • Stadiums and cinemas, carried one-handed with a drink in the other
    • Quick-service food counters
    • Bakery and deli
    • Stadium and event catering

    The substrate for nacho trays

    A formed tray with a dip well deep enough for the portion in motion, not at rest.

    The options we would consider for this format are below; well depth and divider height are the specification. Everything else about a nacho tray is secondary.

    • Grease-resistant SBS board
    • Kraft board with grease barrier
    • Corrugated E-flute
    • Clay-coated news back

    How nacho trays fail, and what prevents it

    The dip well is too shallow and hot cheese slops over the divider on the first tilt.

    Well depth and divider height are the specification. Everything else about a nacho tray is secondary.

    Sizing nacho trays

    Around 8 × 6 in with a dedicated dip well, typically 2 to 3 in across.

    Send the contents rather than a box size. The well is sized to the portion at rest, not to the portion being carried across a concourse.

    Holding nacho trays before service

    The dip well is too shallow and hot cheese slops over the divider on the first tilt.

    Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.

    Finishing nacho trays

    Finishes change how a pack reads more than they change how it performs. Pick the one or two that carry the product and leave the rest.

    Every finish listed here is its own pass through the line, so each one is priced on its own rather than folded into a single figure.

    • Grease-resistant coating
    • Matte finish
    • Uncoated kraft

    Checking it before you commit

    A plain structural sample is the cheapest way to find a fit problem — far cheaper than finding it across a full run.

    Sample costs are normally credited against the production order.

    What we need from you

    The useful starting point is the product, not the pack. Give us its measurements and the quantity, and we work the food tray outward from there.

    You approve the quote, we send the dieline, prepress proofs it, and production follows. The proof stage is where changes are still free.

    Reference

    Nacho Trays at a specification level

    ProductNacho Trays
    CategoryCustom Food Trays
    ConstructionDie-cut with locking corners
    BarrierGrease-resistant coating
    Ships asFlat or pre-formed and nested
    MaterialsGrease-resistant SBS board, Kraft board with grease barrier, Corrugated E-flute, Clay-coated news back
    PrintingOffset lithography, Flexography, Digital press
    FinishesGrease-resistant coating, Matte finish, Uncoated kraft
    Minimum orderMinimum order is 100 units on any format, and unit cost falls sharply as the quantity rises.
    Lead time3 to 5 business days after artwork approval
    PriceStarting from $0.30 per tray on the standard build
    ShippingFree to the US, UK, Canada and Australia

    Specification builder

    Design Your Custom Nacho Trays

    Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.

    • 100-unit minimum
    • 3–5 day production
    • Free dieline
    • No obligation
    Approximation only — proportions, color family and finish character. Not a color proof, and the panel shown is a placeholder, not your artwork.
    Nacho Trays photo 1 for your custom designNacho Trays photo 2 for your custom designNacho Trays photo 3 for your custom design
    Start from these nacho trays and change anything in the form.
    Packaging type
    Box style
    Quantity
    Color
    Material
    Printing
    Finish

    Drop files or browse

    Up to 5 files, 10 MB each.

      Order online starting from $0.30 per unit on our standard build, with free shipping to the US, UK, Canada and Australia. Special sizes, materials, finishes and large runs are priced by quote.

      In practice

      Where this holds up on a line

      Sized to the contents

      Around 8 × 6 in with a dedicated dip well, typically 2 to 3 in across.

      The failure worth avoiding

      The dip well is too shallow and hot cheese slops over the divider on the first tilt.

      What it is specified for

      Specified for stadiums and cinemas, carried one-handed with a drink in the other.

      The detail that matters

      Well depth and divider height are the specification. Everything else about a nacho tray is secondary.

      This format sits in our custom food trays range, alongside 11 other made-to-order formats.

      Answers

      Nacho Trays: questions buyers ask

      Specification, minimums and lead times for nacho trays.

      How high can nacho trays be stacked?

      That depends on board grade, contents weight and how long the stack stands. Send us the stack height and the weight above the bottom unit and we will specify to it rather than guessing at a grade.

      Are nacho trays food-contact compliant?

      We specify food-contact compliant boards and inks where the pack touches food directly. Tell us whether contact is direct or through a liner for nacho trays, because it changes which stocks are available to you.

      How do you stop grease showing through for nacho trays?

      A grease-resistant coating or a greaseproof liner. Untreated board will always strike through eventually with hot, oily food — that is a property of the material rather than a quality fault, and it is inexpensive to design out.

      Will nacho trays hold up under a hot, wet load?

      With the right board and coating. Moisture from hot food softens an under-specified tray faster than grease does, so we usually recommend both a heavier caliper and a grease-resistant coating for hot service.

      Where do you deliver nacho trays?

      All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. If stock is going into a kitchen or a service counter rather than a warehouse, tell us — case sizes that a single person can lift and store matter more there than pallet efficiency.

      Can I order nacho trays in a custom size?

      Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the food tray around them, then send a dieline template you can design onto.

      What happens after I approve a quote for nacho trays?

      We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and food trays then take 3 to 5 business days.

      Can you hold our nacho trays specification for repeat orders?

      Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. The board and coating are held together, so a reorder cannot quietly arrive on a stock with different grease resistance.

      Are recycled or recyclable nacho trays available?

      Recycled grades are available across most of the substrates we run for food trays. Recycled content, curbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.

      What file format should nacho trays artwork be in?

      A print-ready PDF or a vector file, with fonts outlined and any raster images at 300 dpi at final size. We supply the dieline to design onto, and prepress checks bleed, safe area and crease clearance before issuing a proof. The dieline we supply carries the crease positions, so keeping type clear of a crease is easier to solve at layout than at proof.

      What is the minimum order for nacho trays?

      A flat 100 units on any format. Most food trays in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

      How long do nacho trays take to produce?

      3 to 5 business days after artwork approval, plus freight. Food tray runs with applied finishes can take longer because each finish is a separate pass, and we confirm a firm date in writing with the quote.

      Next step

      Quote Nacho Trays

      Send the fill size and the volumes you run. We reply with a full specification and a custom quote, usually within one business day.