Custom Bags

Custom Popsicle Bags

Custom Popsicle Bags built to your specification — your dimensions, your board, your print.

Minimum order
100 units
Production
3–5 business days
Construction
paper bag
Delivery
US, UK, Canada, Australia

No obligation

Price this format

Name, email, phone and what you are packing. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.

The more detail you give, the more accurate the quote.

Drop files here or browse

PDF, AI, EPS, SVG, PNG, JPG, WEBP or ZIP. Up to 5 files, 10 MB each.

    We use your details to answer this request only. See our privacy policy for how data is handled.

    What custom popsicle bags have to cope with

    Custom Popsicle Bags hold a frozen ice pop that starts melting the moment it leaves the freezer. That is the starting point for the specification, because this format needs a barrier on both faces — condensation outside and melt inside are separate problems.

    In service they are used for ice cream vendors, events and retail freezers where the product is eaten immediately after purchase.

    Presentation on the shelf

    Shelf presence is decided at arm's length, not close up. Contrast, the front panel hierarchy and how the pack sits next to competitors matter more than a finish that only reads in the hand.

    If custom popsicle bags will be faced on a shelf, tell us the facing orientation so the strongest panel is the one the customer sees.

    Where custom popsicle bags are actually used

    Custom Popsicle Bags are specified for ice cream vendors, events and retail freezers where the product is eaten immediately after purchase. This format needs a barrier on both faces — condensation outside and melt inside are separate problems.

    • Ice cream vendors, events and retail freezers where the product is eaten immediately after purchase
    • In-store purchases
    • Bakery and takeaway counters
    • Boutique retail

    The substrate for custom popsicle bags

    A barrier-laminated or poly-lined stock. Paper alone will not survive the combination.

    The options we would consider for this format are below; this format needs a barrier on both faces — condensation outside and melt inside are separate problems.

    • Virgin kraft paper
    • Recycled kraft paper
    • White kraft paper
    • Coated art paper
    • Greaseproof paper

    Printing custom popsicle bags

    Print must sit under the barrier coat, or surface condensation lifts it on the first use.

    Flexography, Offset lithography, Digital press are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.

    Finishing custom popsicle bags

    Print must sit under the barrier coat, or surface condensation lifts it on the first use.

    Every finish listed here is its own pass through the line, so each one is priced on its own rather than folded into a single figure.

    • Matte lamination
    • Gloss lamination
    • Foil stamping
    • Spot UV
    • Uncoated natural kraft

    Sizing custom popsicle bags

    Long and narrow, sized to the mould — typically 2 × 8 in through 3 × 10 in.

    Send the contents rather than a box size. Bags are specified for freezer storage and not for the two minutes after, which is when they actually fail.

    Preparing artwork

    Allow for the bottom fold and side gussets on the dieline, and keep logos clear of the crease lines so they read cleanly when the bag is open.

    Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. The check that catches most files is type sitting too close to a crease, which is easier to move at layout than at proof.

    Ordering custom popsicle bags

    Send the product dimensions, the quantity and your deadline. What comes back is a board grade, a structure, a print method, a lead time and a written price — not a number on its own.

    A dieline template follows, sized to your product. Prepress checks your artwork against it and issues a proof; nothing runs until you sign that off.

    Sampling before you order

    We can produce a plain unprinted sample so you can check the fit and structure of custom popsicle bags before committing.

    Sample costs are normally credited against the production order.

    Reference

    Custom Popsicle Bags at a specification level

    ProductCustom Popsicle Bags
    CategoryCustom Bags
    ConstructionSide-gusseted, bottom-glued
    Paper weight100gsm – 200gsm depending on load
    HandlesTwisted paper, flat paper, rope or ribbon
    MaterialsVirgin kraft paper, Recycled kraft paper, White kraft paper, Coated art paper
    PrintingFlexography, Offset lithography, Digital press
    FinishesMatte lamination, Gloss lamination, Foil stamping, Spot UV, Uncoated natural kraft
    Minimum orderMinimum order is 100 units on any format, and unit cost falls sharply as the quantity rises.
    Lead time3 to 5 business days after artwork approval
    ShippingAcross the US, UK, Canada and Australia

    Specification builder

    Specify Custom Popsicle Bags in under a minute

    Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.

    • 100-unit minimum
    • 3–5 day production
    • Free dieline
    • No obligation
    Approximation only — proportions, colour family and finish character. Not a colour proof, and the panel shown is a placeholder, not your artwork.
    Packaging type
    Box style
    Quantity
    Colour
    Material
    Printing
    Finish

    Drop files or browse

    Up to 5 files, 10 MB each.

      Prices start from $0.30 per piece for large-volume orders. Final pricing depends on size, material, printing, finishes, and quantity.

      What you get

      Why buyers specify this format

      The dimensions that matter

      Long and narrow, sized to the mould — typically 2 × 8 in through 3 × 10 in.

      What tends to go wrong

      Condensation soaks the bag from outside while the melt soaks it from inside, and it fails within minutes in the hand.

      Where it is used

      Specified for ice cream vendors, events and retail freezers where the product is eaten immediately after purchase.

      The detail that decides it

      This format needs a barrier on both faces — condensation outside and melt inside are separate problems.

      This format sits in our custom bags range, alongside 26 other made-to-order formats.

      Answers

      Custom Popsicle Bags: questions buyers ask

      Specification, minimums and lead times for custom popsicle bags.

      Why do popsicle bags go soggy so fast?

      Two things at once — condensation on the outside and melt on the inside. A barrier on one face is not enough; this format needs protection on both, which paper alone cannot give.

      Which handle type should I choose?

      It depends on the load, not the look. Twisted paper handles suit light contents; flat paper is stronger for the same cost; cotton rope carries the most and reads as the most premium. Above a few kilos the failure point is usually the bag tearing at the handle, so a reinforced top edge matters as much as the handle itself.

      How much weight will they carry?

      That is set by the paper weight and the top-edge reinforcement together rather than by the handle alone. Tell us the heaviest thing you will put in custom popsicle bags and we will specify to it rather than to an average.

      What is the minimum order for custom popsicle bags?

      A flat 100 units on any format. Most paper bags in this range are quoted from 100 units upward because unit cost falls sharply above that, but the minimum exists so you can validate a structure first.

      How long do custom popsicle bags take to produce?

      3 to 5 business days after artwork approval, plus freight. Paper bag runs with applied finishes can take longer because each finish is a separate pass, and we confirm a firm date in writing with the quote.

      What do custom popsicle bags cost?

      Prices start from $0.30 per piece for large-volume orders. For this format the biggest levers are quantity, print route, board grade and how many finishing passes are involved. We quote each element separately so you can see where the money is going. Finishing passes are the lever buyers most often underestimate: each one is a separate run through the line.

      Can I see a sample first?

      Yes. We can send a plain unprinted sample so you can check the fit and structure, or a printed prototype for colour and finish. Sample costs are normally credited against the production order. A plain sample answers fit and structure; a printed one answers colour. On custom popsicle bags it is usually fit that is worth checking first.

      Can you match packaging we already use?

      Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. A physical sample tells us more than a specification sheet — board caliper and coating are usually described loosely and measured exactly.

      Where do you deliver?

      All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. Tell us at quoting if the delivery point cannot take a pallet, and we will break the consignment into cartons instead.

      Can I order custom popsicle bags in a custom size?

      Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the paper bag around them, then send a dieline template you can design onto.

      What happens after I approve the quote?

      We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and paper bags then take 3 to 5 business days.

      Can you hold the specification for repeat orders?

      Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. It also means a reorder can be priced against a larger quantity without re-opening the specification.

      Next step

      Get a price for Custom Popsicle Bags

      Send the dimensions and quantity you need. We reply with a full specification and a written price, usually within one business day.