Custom Food Trays

Hot Dog Trays

Bespoke hot Dog Trays manufactured to order, with material and finish chosen around how the product ships.

Minimum order
100 units
Production
3–5 business days
Construction
food tray
Delivery
US, UK, Canada, Australia

No obligation

Start a quote

Name, email, phone and what you are packing and the volumes you run. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.

The more detail you give, the more accurate the quote.

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    The build detail that decides hot dog trays

    A raised end or a slightly longer footprint than the sausage is what keeps toppings on the tray.

    Hot Dog Trays are die-cut and folded from grease-resistant board into an open-top tray, with locking corners that hold the shape under warm food.

    What hot dog trays have to cope with

    Hot Dog Trays hold a dressed hot dog served openly, with the tray catching everything that falls. That is the starting point for the specification, because a raised end or a slightly longer footprint than the sausage is what keeps toppings on the tray.

    In service they are used for stadium and street vending, handed over and eaten immediately while standing.

    Where hot dog trays are actually used

    Hot Dog Trays are specified for stadium and street vending, handed over and eaten immediately while standing. A raised end or a slightly longer footprint than the sausage is what keeps toppings on the tray.

    • Stadium and street vending, handed over and eaten immediately while standing
    • Quick-service food counters
    • Bakery and deli
    • Stadium and event catering

    The substrate for hot dog trays

    A shallow coated tray slightly longer than the sausage, so toppings that fall stay on the tray.

    The options we would consider for this format are below; a raised end or a slightly longer footprint than the sausage is what keeps toppings on the tray.

    • Grease-resistant SBS board
    • Kraft board with grease barrier
    • Corrugated E-flute
    • Clay-coated news back

    How hot dog trays fail, and what prevents it

    Toppings roll off the open ends, which a shallow rectangular tray does nothing to prevent.

    A raised end or a slightly longer footprint than the sausage is what keeps toppings on the tray.

    Sizing hot dog trays

    Long and narrow, around 7 × 3 × 1 in with a shallow wall.

    Send the contents rather than a box size. Trays are chosen to match the sausage length exactly, leaving no wall to contain what falls off it.

    Holding hot dog trays before service

    Toppings roll off the open ends, which a shallow rectangular tray does nothing to prevent.

    Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.

    Finishing hot dog trays

    The narrow visible strip either side of the food is the whole print area. Design for it rather than for the footprint.

    Each finish below is a separate pass on the press or the finishing line, which is why they are quoted individually rather than bundled.

    • Grease-resistant coating
    • Matte finish
    • Uncoated kraft

    Checking it before you commit

    Ask for an unprinted sample if the question is fit, or a printed prototype if the question is colour. They answer different things.

    Sample costs are normally credited against the production order.

    How an order runs

    The useful starting point is the product, not the pack. Give us its measurements and the quantity, and we work the food tray outward from there.

    A dieline template follows, sized to your product. Prepress checks your artwork against it and issues a proof; nothing runs until you sign that off.

    Reference

    Hot Dog Trays at a specification level

    ProductHot Dog Trays
    CategoryCustom Food Trays
    ConstructionDie-cut with locking corners
    BarrierGrease-resistant coating
    Ships asFlat or pre-formed and nested
    MaterialsGrease-resistant SBS board, Kraft board with grease barrier, Corrugated E-flute, Clay-coated news back
    PrintingOffset lithography, Flexography, Digital press
    FinishesGrease-resistant coating, Matte finish, Uncoated kraft
    Minimum orderMinimum order is 100 units on any format, and unit cost falls sharply as the quantity rises.
    Lead time3 to 5 business days after artwork approval
    ShippingAcross the US, UK, Canada and Australia

    Specification builder

    Specify Hot Dog Trays in under a minute

    Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.

    • 100-unit minimum
    • 3–5 day production
    • Free dieline
    • No obligation
    Approximation only — proportions, colour family and finish character. Not a colour proof, and the panel shown is a placeholder, not your artwork.
    Packaging type
    Box style
    Quantity
    Colour
    Material
    Printing
    Finish

    Drop files or browse

    Up to 5 files, 10 MB each.

      Prices start from $0.30 per piece for large-volume orders. Final pricing depends on size, material, printing, finishes, and quantity.

      In practice

      Why buyers specify this format

      The dimensions that matter

      Long and narrow, around 7 × 3 × 1 in with a shallow wall.

      The failure we design out

      Toppings roll off the open ends, which a shallow rectangular tray does nothing to prevent.

      Where it is used

      Specified for stadium and street vending, handed over and eaten immediately while standing.

      What decides the job

      A raised end or a slightly longer footprint than the sausage is what keeps toppings on the tray.

      This format sits in our custom food trays range, alongside 11 other made-to-order formats.

      Answers

      Running hot dog trays: common questions

      Specification, minimums and lead times for hot dog trays.

      How high can these be stacked?

      That depends on board grade, contents weight and how long the stack stands. Send us the stack height and the weight above the bottom unit and we will specify to it rather than guessing at a grade.

      Are these food-contact compliant?

      We specify food-contact compliant boards and inks where the pack touches food directly. Tell us whether contact is direct or through a liner for hot dog trays, because it changes which stocks are available to you.

      How do you stop grease showing through?

      A grease-resistant coating or a greaseproof liner. Untreated board will always strike through eventually with hot, oily food — that is a property of the material rather than a quality fault, and it is inexpensive to design out.

      Will these hold up under a hot, wet load?

      With the right board and coating. Moisture from hot food softens an under-specified tray faster than grease does, so we usually recommend both a heavier caliper and a grease-resistant coating for hot service.

      What do hot dog trays cost?

      Prices start from $0.30 per piece for large-volume orders. For this format the biggest levers are quantity, print route, board grade and how many finishing passes are involved. We quote each element separately so you can see where the money is going. Finishing passes are the lever buyers most often underestimate: each one is a separate run through the line.

      Can I see a sample first?

      Yes. We can send a plain unprinted sample so you can check the fit and structure, or a printed prototype for colour and finish. Sample costs are normally credited against the production order. Worth running a few through your actual line rather than checking them by hand: fill speed and hot contents find fit problems that a desk check does not.

      Can you match packaging we already use?

      Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. Tell us the coating on the pack you are matching too. Grease and moisture resistance are not visible in a sample and they change which stocks we can quote.

      Where do you deliver?

      All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. If stock is going into a kitchen or a service counter rather than a warehouse, tell us — case sizes that a single person can lift and store matter more there than pallet efficiency.

      Can I order hot dog trays in a custom size?

      Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the food tray around them, then send a dieline template you can design onto.

      What happens after I approve the quote?

      We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and food trays then take 3 to 5 business days.

      Can you hold the specification for repeat orders?

      Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. The board and coating are held together, so a reorder cannot quietly arrive on a stock with different grease resistance.

      Do you offer recycled or recyclable options?

      Recycled grades are available across most of the substrates we run for food trays. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.

      Next step

      Get a price for Hot Dog Trays

      Send the fill size and the volumes you run. We reply with a full specification and a written price, usually within one business day.