Min. 100 units · 3–5 days
Appliances Packaging
Electronics Packaging
Specify thisElectronics Packaging
Bespoke car Battery Packaging manufactured to order, with material and finish chosen around how the product ships.
No obligation
Name, email, phone and what you are packing and how it ships. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.
The base gives way while the carton is being lifted, because the weight sits on a glued bottom flap that was never designed to carry it.
The load path runs straight down. A tray-and-sleeve or a full-overlap base carries it; a standard regular slotted container with a single glued seam does not.
Car Battery Packaging hold a lead-acid battery weighing 30 to 50 lb, with corrosive contents and terminals that must not short against anything. That is the starting point for the specification, because the load path runs straight down. A tray-and-sleeve or a full-overlap base carries it; a standard regular slotted container with a single glued seam does not.
In service they are used for automotive parts distribution and trade counters, where units are lifted by hand repeatedly and stored on low racking.
Car Battery Packaging are specified for automotive parts distribution and trade counters, where units are lifted by hand repeatedly and stored on low racking. The load path runs straight down. A tray-and-sleeve or a full-overlap base carries it; a standard regular slotted container with a single glued seam does not.
Device packaging is an insert problem before it is a box problem. The cavity is cut to the geometry of the item, and once the contents cannot move, the outer rarely needs to be heavier than a standard grade.
Double-wall BC flute with a full-overlap or tray base. This is one of the few formats where we will decline to quote a lighter board.
The options we would consider for this format are below; the load path runs straight down. A tray-and-sleeve or a full-overlap base carries it; a standard regular slotted container with a single glued seam does not.
Close-fitted to the battery case, typically 8 to 13 in long, with almost no void — a battery that can slide inside its carton is the problem, not the solution.
Send the contents rather than a box size. The specification is written around the walls and the base is treated as an afterthought, when on this product the base is the only panel that genuinely has to hold.
Cartons ship flat in bulk cases, which keeps freight cost low even on large runs.
Delivery windows are confirmed in writing when your order moves into production, and we flag any risk to the date before you approve rather than after.
Four things drive a quote more than anything else: the quantity, the print route, the board grade and the number of finishing passes. Dimensions matter too, but usually through how efficiently the shape nests on the press sheet.
Prices start from $0.30 per piece for large-volume orders. If a cheaper route exists we say so at quoting rather than after the invoice.
Send the product dimensions, the quantity and your deadline. What comes back is a board grade, a structure, a print method, a lead time and a written price — not a number on its own.
You approve the quote, we send the dieline, prepress proofs it, and production follows. The proof stage is where changes are still free.
Ask for an unprinted sample if the question is fit, or a printed prototype if the question is colour. They answer different things.
Sample costs are normally credited against the production order.
Reference
| Product | Car Battery Packaging |
|---|---|
| Category | Electronics Packaging |
| Construction | Die-cut, creased and seam-glued |
| Board thickness | 12pt – 18pt depending on product weight |
| Ships as | Flat-packed, glued one seam |
| Materials | 12pt SBS paperboard, 14pt SBS paperboard, 16pt SBS paperboard, 18pt kraft board |
| Printing | Offset lithography, Digital press, Flexography |
| Finishes | Gloss lamination, Matte lamination, Soft-touch lamination, Spot UV, Foil stamping |
| Minimum order | Minimum order is 100 units on any format, and unit cost falls sharply as the quantity rises. |
| Lead time | 3 to 5 business days after artwork approval |
| Shipping | Across the US, UK, Canada and Australia |
Specification builder
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What you get
Close-fitted to the battery case, typically 8 to 13 in long, with almost no void — a battery that can slide inside its carton is the problem, not the solution.
The base gives way while the carton is being lifted, because the weight sits on a glued bottom flap that was never designed to carry it.
Specified for automotive parts distribution and trade counters, where units are lifted by hand repeatedly and stored on low racking.
The load path runs straight down. A tray-and-sleeve or a full-overlap base carries it; a standard regular slotted container with a single glued seam does not.
This format sits in our electronics packaging range, alongside 8 other made-to-order formats.
Answers
Specification, minimums and lead times for car battery packaging.
Yes. Lead-acid batteries carry corrosive and orientation marking, and the requirements differ for road, air and sea. Tell us how it ships and we will block the mark areas into the dieline before you commit design time to the panel.
Only if boxes are arriving crushed. If they arrive intact with damaged contents, the product is moving inside and a heavier outer changes nothing. A fitted insert solves that case, usually at lower cost.
Yes, and for car battery packaging we prefer to specify both together. A cavity that holds the contents still often lets us drop a grade on the outer, so the pair can cost less than an over-specified box alone.
We can specify boards and liners appropriate for electronics handling and cut inserts to component geometry. Tell us the exact requirement your process operates under, since it varies considerably between component types.
Flat and glued along one seam, so they pop open on your packing line. That keeps freight cost down considerably compared with a pre-assembled structure.
Prices start from $0.30 per piece for large-volume orders. For this format the biggest levers are quantity, print route, board grade and how many finishing passes are involved. We quote each element separately so you can see where the money is going. An insert often lowers the total rather than raising it, because holding the contents still lets us drop a grade on the outer.
Yes. We can send a plain unprinted sample so you can check the fit and structure, or a printed prototype for colour and finish. Sample costs are normally credited against the production order. On car battery packaging the thing to check is whether the contents still sit tight once the pack is closed, because movement inside is what causes damage rather than the board grade.
Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. A physical sample tells us more than a specification sheet — board caliper and coating are usually described loosely and measured exactly.
All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. Tell us at quoting if the delivery point cannot take a pallet, and we will break the consignment into cartons instead.
Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the folding carton around them, then send a dieline template you can design onto.
We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and folding cartons then take 3 to 5 business days.
Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. It also means a reorder can be priced against a larger quantity without re-opening the specification.
Related formats
Next step
Send the dimensions, the quantity and how it ships. We reply with a full specification and a written price, usually within one business day.