Min. 100 units · 3–5 days
Edible Mylar Bags
Custom Pouches
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Chocolate Pouches
Bespoke chocolate Pouches manufactured to order, with material and finish chosen around how the product ships.
- Minimum order
- 100 units
- Production
- 3–5 business days
- Construction
- pouch
- Delivery
- US, UK, Canada, Australia
No obligation
Start a quote
Name, email, phone and what you are packing and the volumes you run. Attach artwork if you have it. We reply with a specification and a written price, usually within one business day.
What chocolate pouches have to cope with
Chocolate Pouches hold chocolate, which blooms with temperature change and absorbs odours readily. That is the starting point for the specification, because packaging cannot prevent bloom — that is a temperature issue. What it can do is exclude the odours chocolate absorbs from its surroundings.
In service they are used for confectionery retail where stock may pass through a warm delivery vehicle before reaching the shelf.
Where chocolate pouches are actually used
Chocolate Pouches are specified for confectionery retail where stock may pass through a warm delivery vehicle before reaching the shelf. Packaging cannot prevent bloom — that is a temperature issue. What it can do is exclude the odours chocolate absorbs from its surroundings.
- Confectionery retail where stock may pass through a warm delivery vehicle before reaching the shelf
- Coffee and dry goods
- Snacks and confectionery
- Supplements and powders
The substrate for chocolate pouches
A laminate with a good odour barrier. Chocolate takes on smells from its storage environment more readily than most foods.
The options we would consider for this format are below; packaging cannot prevent bloom — that is a temperature issue. What it can do is exclude the odours chocolate absorbs from its surroundings.
- PET/MPET/PE laminate
- Kraft paper/PE laminate
- Clear PET/PE laminate
- Recyclable mono-PE
- Compostable kraft/PLA
Comparing the substrate options
The honest trade-offs between the stocks we would consider for this format.
| Material | Barrier | Recovery route |
|---|---|---|
| Uncoated kraft | None | Dry goods, short shelf life |
| Aqueous coated | Light moisture | Keeps paper recyclable |
| Foil laminate | Oxygen and moisture | Longest shelf life, not kerbside recyclable |
| Mono-material film | Good, shorter life | Store drop-off recycling |
Printing chocolate pouches
Matt finishes suit the category and hide the minor surface marks that gloss laminates show.
Rotogravure, Digital film printing, Flexography are all available for this format. Run length usually decides which is cheapest: digital removes the plate cost on short quantities, offset and flexo overtake it at volume.
Finishing chocolate pouches
Matt finishes suit the category and hide the minor surface marks that gloss laminates show.
The finishes below are quoted line by line. Each is an additional pass, so dropping one is a real saving rather than a rounding difference.
- Matte film
- Gloss film
- Soft-touch film
- Spot gloss over matte
- Metallised layer
Sizing chocolate pouches
Retail sizes from 100g through 500g, usually flat or lightly gusseted.
Send the contents rather than a box size. Buyers specify an oxygen barrier and overlook that chocolate is more sensitive to temperature and odour than to air.
Holding chocolate pouches before service
Fat bloom — a white surface haze after a temperature swing, which customers read as spoilage even though it is harmless.
Paperboard also absorbs moisture from the air until it equalises with its surroundings. If stock sits more than about six weeks in unconditioned space, a moisture-resistant coating is worth its small premium.
Preparing artwork
Build artwork to the flat pouch dieline including the gusset panels, and keep barcodes on a flat face rather than across a seal.
Supply a print-ready PDF or vector file with fonts outlined and images at 300 dpi. Our prepress team checks every file before a proof is issued. On a pouch the check that matters most is that copy clears the seal areas, which are not printable.
From enquiry to delivery
Start with dimensions and quantity. If you already run something similar, a physical sample tells us more in a minute than a specification does in a page.
You approve the quote, we send the dieline, prepress proofs it, and production follows. The proof stage is where changes are still free.
Checking it before you commit
Ask for an unprinted sample if the question is fit, or a printed prototype if the question is colour. They answer different things.
Sample costs are normally credited against the production order.
Reference
Chocolate Pouches at a specification level
| Product | Chocolate Pouches |
|---|---|
| Category | Custom Pouches |
| Construction | Pouch |
| Structure | Multi-layer laminated film |
| Barrier | Moisture and oxygen barrier available |
| Closure | Heat seal, optional resealable zipper |
| Materials | PET/MPET/PE laminate, Kraft paper/PE laminate, Clear PET/PE laminate, Recyclable mono-PE |
| Printing | Rotogravure, Digital film printing, Flexography |
| Finishes | Matte film, Gloss film, Soft-touch film, Spot gloss over matte, Metallised layer |
| Minimum order | Minimum order is 100 units on any format, and unit cost falls sharply as the quantity rises. |
| Lead time | 3 to 5 business days after artwork approval |
| Shipping | Across the US, UK, Canada and Australia |
Specification builder
Specify Chocolate Pouches in under a minute
Set what you know, leave the rest. Everything here travels with your request, so nothing gets retyped.
- 100-unit minimum
- 3–5 day production
- Free dieline
- No obligation
Chocolate Pouches
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What you get
What you get with this format
Sized to the contents
Retail sizes from 100g through 500g, usually flat or lightly gusseted.
What goes wrong in service
Fat bloom — a white surface haze after a temperature swing, which customers read as spoilage even though it is harmless.
What it is specified for
Specified for confectionery retail where stock may pass through a warm delivery vehicle before reaching the shelf.
The detail that decides it
Packaging cannot prevent bloom — that is a temperature issue. What it can do is exclude the odours chocolate absorbs from its surroundings.
This format sits in our custom pouches range, alongside 26 other made-to-order formats.
Answers
Ordering chocolate pouches: the usual questions
Specification, minimums and lead times for chocolate pouches.
Can packaging stop chocolate blooming?
No — bloom is caused by temperature change, not by air, and no film prevents it. What good packaging does is stop chocolate absorbing odours from its surroundings, which it does very readily.
Are these food-contact compliant?
We specify food-contact compliant boards and inks where the pack touches food directly. Tell us whether contact is direct or through a liner for chocolate pouches, because it changes which stocks are available to you.
How do you stop grease showing through?
A grease-resistant coating or a greaseproof liner. Untreated board will always strike through eventually with hot, oily food — that is a property of the material rather than a quality fault, and it is inexpensive to design out.
What barrier do I actually need?
It depends on shelf life and what degrades the product — oxygen, moisture or light. A higher barrier costs more and is usually harder to recycle, so the right answer is the lowest barrier that holds your product for as long as it needs to.
Can I have a full barrier and full recyclability?
Not currently, and it is better to be straight about it. Multi-layer laminates block best precisely because they combine materials, which is what makes them hard to recycle. Mono-material films are recyclable through store drop-off but give a shorter shelf life.
Can you add a resealable zip or a valve?
Both are standard options. A zip suits anything the customer opens repeatedly; a one-way valve is for products that off-gas, such as freshly roasted coffee, where a sealed bag would otherwise inflate.
Can you match packaging we already use?
Send the current specification or a physical sample and we will quote to match it rather than proposing an alternative you would then have to re-approve internally. Tell us the coating on the pack you are matching too. Grease and moisture resistance are not visible in a sample and they change which stocks we can quote.
Where do you deliver?
All 50 US states, the United Kingdom, Canada and Australia, on the same timeline everywhere: 3 to 5 business days of production after artwork approval, then 5 to 7 business days in transit. Every run is made to order and shipped directly to your address rather than pulled from stock, so you receive current production rather than whatever has been sitting in a warehouse. Freight is costed separately by weight, volume and destination. This format nests or lies flat, so a large quantity takes up far less freight volume than the finished pack suggests.
Can I order chocolate pouches in a custom size?
Every run is cut to your dimensions — there are no stock sizes here. Send the product measurements rather than a box size and we will build the pouch around them, then send a dieline template you can design onto.
What happens after I approve the quote?
We issue a dieline template sized to your product, prepress checks your artwork against it, and a proof comes back for sign-off. Nothing runs until you approve that proof, and pouches then take 3 to 5 business days.
Can you hold the specification for repeat orders?
Yes. Once a first run is approved we hold the board, structure, dimensions, print method and finishes against your account, so a reorder references the same specification exactly rather than being re-derived. The board and coating are held together, so a reorder cannot quietly arrive on a stock with different grease resistance.
Do you offer recycled or recyclable options?
Recycled grades are available across most of the substrates we run for pouches. Recycled content, kerbside recyclability and certified compostability are three different claims though, so tell us which one you intend to print.
Related formats
Ordered alongside on the same service line
Next step
Quote Chocolate Pouches
Send the fill size and the volumes you run. We reply with a full specification and a written price, usually within one business day.